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F02CH22


MOLD PRERECEPTION INTERNAL FDPR REPORT PROJECT NAME : _________
Product Name Materia 材 Mould Size/Tons 啤 产品名: 料 l: 机吨数: Trial Date 试 模 日期 : Pre-requisits: Join attached “Mould validation

check list F02CH13D” validated and signed. ? PARAMETER 参数 OBJECTIVES OBJECTIVE (TARGET)目标 S (SPECIFIC) hours and at least hours w/o stop. 几个小时,并且 过程不能有停机 RESULTS 结果 Injection Machine 注塑机台

F02CH22-A
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STATUS 状态

COMMENTS 意见

1. 2. 3. 4.

Production Times 生产时间

Number of parts produced 产品的数量 Number of Produced parts per hour : Best ratio 每小时的产能 Number of produced references / Number of existing references 5. End product reject and scrap (see annexe) 6. Reject (after metallization or coating – if it is the case- and before assembling)返品(电镀或者涂装后,装配之前) 7. Logistics Incidents(物流运输的不良) ? Number of Injection stops (in all the cases we must inject at least during four hours without stopping) 8. Parts Conformity (see quality plan):产品的一致性 ? Aspect 外观 ? Dimensional measurements 尺寸测量 ? Regulatory requirements( Marking + photometry) 其 他要求(标识+配光) 9. Number of setting & tuning after production has started (No injection machine parameters modification allowed during the continuous 4 hours injection) 10. Extra operations and extra actions (p. ex. Deburing, conforming, …) Objectives are validated by Project Manager Objectives are validated by Proc. Eng. Member

2 (Left / Right) < __%

Specifications Specifications Boundary Samples

Name : _______________ Name : _______________

Date : Date :
58063789.doc

________ ________

Signature : Signature :

MOLD PRERECEPTION INTERNAL FDPR REPORT PROJECT NAME : _________

F02CH22-A
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COMMENTS :

Mandatory check point 1. 2. 3. 4. 5. 6. Part measurement report Capability on ALL product dimensions Aspect Parts vs Product Validation Plan Tool drawing– 2D-3D documentation / Mould -Manual Mould specific spare Measurement Spare parts tested in production and critical

Control point Conforming to drawing specifications / 3D Capable Cpk>___ Conforming to boundary samples Compliant Comform to reality

Good

Bad

STATUS

Comments

parts report Availability

Validation group Project Process Member Project Quality Member Project Manager Tooling Engineer Mould maintenance contributor

Name

Comments on whether the FDPR should be accepted or not

Date

Visa

PLASTIC ENGINEERING MANAGER DECISION : FDPR Accepted FDPR Refused Tool can be delivered to Valeo: Name : YES: Date : ?

? ? NO : ?

Product Dossier / Process Dossier Accepted Product Dossier / Process Dossier Refused

? ?

Signature :

PLANT MANAGER DECISION :
Tool can be delivered to Valeo:

FDPR Accepted ?
YES ?

FDPR Refused
NO :
58063789.doc

?
?

MOLD PRERECEPTION INTERNAL FDPR REPORT PROJECT NAME : _________

F02CH22-A
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Name :

Date :

Signature :

Copies : Project team, Tooling Engineering, APU Manager

58063789.doc

MOLD PRERECEPTION INTERNAL FPD REPORT ANNEXE:ADMISIBLE SCRAP RATE

P. Eng. : _______
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Valeo Wuhan Benchmark Scrap Rate Process Head Lamp Valeo Wuhan benchmar k value
Scrap average of Process

Acceptanc e at toolmaker X4 X6 X4 X4 X4 X4 X4 X4 X4 X4

Acceptanc e criteria Phase 3 X5 X3

Acceptanc e criteria Phase 4A X2 X 1.5

Acceptanc e criteria Phase 4B IAR value IAR value

Assembly(PPM) Lens injection Lens coating (excluding blackpoints) Bezel injection PC High Heat PC PBT PA66 Bezel metallisation PC PBT PA66 BMC BMC BMC PP 40

2600 3.20% 8.90% 2.15% 17.40% 14.20% 4.55%

X3 X3 X3 X3

X 1.5 X 1.5 X 1.5 X 1.5

IAR value IAR value IAR value IAR value

Reflector injection Reflector coating Reflector metallisation Injection Housing

0.75% 3.12%

X3 same same X4

X3

X 1.5

IAR value

1%

X3

X 1.5

IAR value

Valeo Wuhan Benchmark Scrap Rate Process Rear Lamp Valeo Wuhan benchmar k value
Scrap average of Process

Acceptanc e criteria at Toolmaker X5

Acceptanc e criteria Phase 3 X5 X3 X3 X3

Acceptanc e criteria Phase 4A X2 X 1.5 X 1.5 X 1.5

Acceptanc e criteria Phase 4B IAR value IAR value IAR value IAR value

Assembly Outer lens injection Housing injection Housing metallisation Inner lens/screen injection PMMA ABS ABS PC ABS ABS PC PC HT PC APEC Inner housing injection Inner housing metallisation PC HT PC PC HT PC 0.59% 0.60% 1.39% 0.94%

?????? ?????? ?

?????? ?????? ?????? ?????? ??????

X3 X3 X3 X3 X3

X 1.5 X 1.5 X 1.5 X 1.5 X 1.5

IAR value IAR value IAR value IAR value IAR value

58063789.doc


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