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APQP启动会议


APQP Kick-Off Meeting APQP 启动会议 启动会议(Pre Production Meeting)
The purpose of this meeting is to develop a common understanding concerning the total requirements of the part/material by as

suring that proper communication and buy-in occurs between GM and the supplier. This form encompasses questions from the AIAG Advanced Product Quality Planning and GM APQP Manual GM-1927 manuals. Its intent is to ensure advanced product quality planning activities occur at the appropriate time and establish customer requirements for part qualification, part availability, quality, packaging, scheduling, and tooling information. Current revisions of all GM documents listed can be found in the GM Supply Power web site. 本次会议旨在建立双方在对零件、材料的所有要求方面的一致理解。下表包含了AIAG产品质量先期策划和通用APQP手册 GM-1927的问题。其目的在于确保先期质量策划活动按进度展开,并明确顾客关于零件认可,零件获取,质量,包装,计 划和工装方面的信息。GM 相关文件的当前版本可在 GM Supply Power 网站上获得。 This document should be completed by the supplier and provided to the SQE prior to the meeting date. 本文件应在会议前由供应商填写完成并提交给 SQE。. DATE 日期: PROJECT/PROGRAM 项目名称 : SUPPLIER 供应商:

PART NO 零件号: 零件号 MANUFACTURING LOCATION 制造场所: 制造场所 PART DESCRIPTION 零件描述零件描述:

Introduction: Present the Common APQP Kick-Off Meeting Overview (PreProduction Meeting) presentation to the supplier (reference GM APQP-3 GM1927-15 Kick-off Meeting Presentation) 介绍:向供应商介绍通用APQP启动会议简介(参考GM1927-15启动会议介绍 APQP启动会议简介 GM1927 启动会议介绍) 介绍:向供应商介绍通用APQP启动会议简介(参考GM1927-15启动会议介绍) Section 1. AIAG APQP Phase 1.0 related questions – Customer Requirements AIAG的APQP第一阶段有关的问题 AIAG的APQP第一阶段有关的问题 第一部分 顾客要求
1. Does the supplier understand the applications and intended end use of the parts/materials , including all factors critical to the customer?for all customer? 供方是否理解所有顾客的零件 、材料的的应用和最终用途,包括所有对顾客重要的方面? Yes No Explain: 是 否 理由:

2. Does the supplier have the latest information about program timing (example: Drawing release, Prototype – series, Matching, Pilots/MVB, SOP)? Review Program Milestones with supplier 供方是否有关于项目进度的最新信息(如:图纸发放,系列样件,匹配,试生产,开始正式生产)? 与供方评审项目节点。 Yes No Explain: 是 否 理由: Key Project Milestones 关键项目节点 Dates 日期 Key Project Milestones 关键项目节点 Dates 日期

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3.

Does the supplier have and understand the QS-9000 or TS16949 Manual, FMEA Manual,SPC Manual, Measurement Systems Analysis Manual, Quality System Analysis Manual, PPAP Manual and the Advanced Product Quality Planning (APQP) and Control Plan Manual ?Manual? 供方是否有并理解QS-9000或 TS16949,FMEA,SPC,MSA,QSA,PPAP,APQP和控制计划手册? Yes No Explain: 是 否 理由:

4. Has the supplier provided all information listed in the Required Quality Information letter as outlined in the RFQ package? 供方是否提供RFQ文件包中的“要求的质量信息”清单中列出的所有信息? Yes No Explain: 是 否 理由:

5. Does the supplier have and understand all the requirements listed in the Supplier Quality Statement of Requirements and has page 5 been signed and returned GM1927-3 供应商是否有并理解“供应商质量要求申明”(GM1927-3)中的各项要求,并 返回已签字的第5页? Yes No Explain: 是 否 理由:

6. Are returnable containers required? 是否要求重复使用料箱? Yes No Explain: 是 否 理由:

7. Are there any packaging issues to be resolved? 包装方面的问题是否已解决? Yes No Explain: 是 否 理由:

8. Does supplier agree to provide product in clean dunnage/containers? 供方是否能用清洁的隔板、料箱放置产品? Yes No Explain: 是 否 理由: No Explain:

AIAG APQP Phase 2.0 related questions Section 2. Product Design / Development 第二阶段相关的问题第二部分 产品设计、 AIAG APQP 第二阶段相关的问题第二部分 产品设计、开发
8a9. Does the supplier have ALL of the latest drawings and specifications (SOR, SSTS, CTS, STD) ?)? 供应商是否有所有的最新图纸和技术规范(要求声明,分系统技术要求,零件技术要求,标准)? Yes No Explain plans to obtain: 是 否 说明获取计划: Review and list technical information in the following table i.e. performance requirements, material specifications, validation requirements etc: 在下表中评审并列出技术信息如性能要求,材料规格,验证要求等

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List of all Technical Info 列出 所有技术信息

10. Has an Analysis Development Validation (ADV) plan been provided if specified in the SOR? 如 SOR 中要求,是否提供了分析开发验证计划(ADV)? Yes No Specify planned date: 是 否 说明计划日期: 8b11. If communication link for math data exchange is needed have appropriate contacts been taken? 如果需要进行数模信息的交换,是否建立了相关的沟通渠道? Yes No Explain: 是 否 理由:

9a12.

If GM is design responsible, has a Design-FMEA review been done between supplier and the GM Engineer ?Engineer? 如果通用负责设计,供方是否和通用工程师一起进行了设计FMEA的评审? Yes No Specify planned date: 是 否 指定计划日期:

9b13. If Supplier is design responsible, has a Design-FMEA been done? Are actions in place to reduce high RPNs? Has a review with the GM engineer been completed ?completed? 如果供应商负责设计,是否进行了DFMEA?是否采取措施以降低高RPN?是否与通用工程师一起进行了相关评审? Yes No Specify planned dates: 是 否 指定计划日期: Note: Design responsible supplier to complete AIAG A-1 Design FMEA Checklist; specify completion date 注:负责设计的供应商完成AIAG A-1设计FMEA的检查表,指定完成日期: 9c14. If supplier is responsible for system, has a system FMEA been completed and been reviewed? 如果供应商负责系统开发、生产,是否已完成系统FMEA 并进行了评审? Yes No Specify planned dates: 是 否 指定计划日期: 9d15. Has a design review been done by the supplier and reviewed with the GM product engineer ?engineer? 供应商是否进行了设计评审并与通用产品工程师一起进行评审? Yes No If No , explain: 是 否 如为否,原因: If yes, has design review been approved by engineering and drawings/specifications revised as appropriate ?appropriate? 如为是,设计评审是否已被工程批准,适当时图纸、规范是否已作相应修改? Yes No If No, specify plans: 如否,指定计划: 是 否 If No, specify plans to include revisions in drawings/specifications 如是,指定修改图纸、规范的计划

10a16. Have KPCs and Product Quality Characteristics (PQCs) been identified and included in drawings/specifications? Is the supplier aware of the KPCs and PQCs? Is the suppliers intended process able to meet the capability requirements of the KPCs ?KPCs and PQCs? KPC和 PQC(产品质量特性)是否已识别并包含在图纸、规范中?供应商是否明确KPC和 PQC?供应商计划的过程是否能满 足KPC和 PQC 的能力要求? Yes No Explain: 是 否 理由: 10b17. Does the supplier understand the critical nature of dimensions that interface with the customer’s application of their mating parts ?parts? 供应商是否理解其与其它件相配合的关键尺寸对顾客使用的影响? List all kNo 否 knowwn Yes No Interfaces: 是 否 列出所有已知的配合:

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181a. Are there any Prototype requirements 有无样件要求? Yes No List them in the space below: 是 否 在下面空格中列出: Prototype Due Dates 样件提交日期 Quantity 数量 Supplier Promised Date 供应商承诺日期 Comments 说明

11b19. Does the supplier understand the requirements of GP-11? 供应商是否理解GP-11的要求? Yes No Explain: 是 否 说明: 20. Will the appropriate control plan developed for use during each build i.e. Prototype, Pre-Launch, and Production? 是否开发了样件、试生产和生产阶段的控制计划? Yes No Explain: 是 否 说明: 21. Are controls for KPCs, PQCs and KCCs clearly identified? 是否明确了 KPC、PQC 和 KCC? Yes No Explain: 是 否 说明: If no explain the process to control Critical Features (KPCs, PQCs and KCCs) 如否,说明控制关键特性的过程(KPC、PQC 和 KCC) 22. Per the SOR, what amount of design and/or test is required by supplier? 根据 SOR,供方需要进行多少工作量的设计和/或试验?

11c. Has a Prototype Process Control Plan been developed for use during the prototype run ?run? Are controls for KPCs and KCCs clearly identified? 是否开发了样件生产期间使用的样件过程控制计划?是否明确对KPC和KCC的控制? Yes No Explain: If no explain the process to control Critical Features (KPCs and KCCs) and list the date the Prototype Control Plan will be completed 如否,说明控制关键特性(KPC和KCC)的过程,并列出样件控制计划的完成日期。 12a. Does the supplier understand the requirements for product validation written in the technical specifications (SSTS/CTS)? 供应商是否理解技术规范(分系统、零件技术要求)中关于产品验证方面的要求? Yes No Explain: 12b. Has the supplier understood ISO14001 demands, GM environmental demands for product and process and made plans to fulfill them? 供应商是否理解 ISO14001 及通用关于产品和过程的环境要求,并制定满足该要求的计划? Yes No Explain:

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APQP Phase 3.0 related questions – Proocessduct Design / Development
APQP第三阶段有关的问题- 过程设计、开发
13a. Review Key Activities from the APQP Project Plan and Timing Chart (See attachment GM APQP _ & GM APQP _). Does the supplier understand ALL items listed on the APQP Project Plan ?Plan? Has the supplier filled in the APQP Timing Chart for these parts? 按通用APQP附件评审APQP项目计划和进度表中的关键活动。供应商是否理解在APQ P项目计划中列出的所有项目?供应商是否填写了这些零件的APQP进度表? Yes No Explain:

13b. Specify your planned reporting frequency to GM in addition to the 4 minimum Supplier Program Reviews required on the APQP Project Plan (form): _ 指定除了APQP项目计划表中列出的最少4次供应商项目评审以外,计划向通用报告的频次 14a. Has a preliminary Process Flow Diagram, , preliminary PFMEA and preliminary Control Plan been completed prior to this meeting as required in the Required Quality Information letter contained in the RFQ package ?package? 在此次会议前,是 否已完成RFQ中“要求的质量信息“中要求的初始过程流程图,初始PFMEA和初始控制计划? Control plan Specify completion date 指 Yes No Flow chart PFMEA 控制计划 定完成日期: 流程图

14b. Has error proofing been considered during PFMEA creationcreation? Yes No If No, explain plans 如 否,说明计划

在PFMEA过程中是否考虑了防错?

14c. When will the Production Control Plan be ready ?ready? Planned date 何时完成生产控制计划?计划日期: _ Note: Specify the date each of the following AIAG checklists will be completed:注:说明下面各AIAG检查表完成日期 A-6 Process Flow Chart Checklist 过程流程图检查表: _ A-7 Process FMEA Checklist 过程FMEA检查表: _ A-8 Control Plan Checklist:控制计划检查表 _

15. Is any new equipment, tooling, gages, special fixtures or test equipment needed to produce this part? 是否需要新设备,工 装,量具,检具或试验设备? Comment Yes No
说明:

带格式的: 项目符号和编号 格式的

Review the tooling and gage breakdown and comment above.

评审工装和量具分解表加以说明。

16. General Motors requires 1.67 Ppk minimumPpk minimum (short-term) process capability and 1.33 Cpk minimum (long-term) process performance on critical characteristics (KPCs and KCCs) (Refer to the AIAG SPC and PPAP manuals). All characteristics must conform 100% for the life of the part/material. 对关键特性(KPC和KCC),通用要求最低Ppk 1.67的短期过程能力和Cpk1.33的长期过程能力。所有特性必须在该零件、材料的生命周期中100%满足要求。 Are any print, material specifications or process control plan changes needed to meet these requirements?是否需要更改书面 的材料要求和过程控制计划以满足上述要求? Yes No Explain:

带格式的: 项目符号和编号 格式的

17. Has the supplier confirmed that their suppliers will follow the APQP, PPAP and Run @ Rate processes?供应商是否确认其分供 方将遵守 APQP, PPAP 和按节拍生产的过程? Yes No Explain:

带格式的: 项目符号和编号 格式的

AIAG APQP Phase 4.0 related questions-Validation
AIAG APQP 第4阶段有关的问题 -验证
18. Production Part Approval Process-PPAP 生产件认可过程-PPAP 生产件认可过程-PPAP 18a. Does the suppier understand the requirements for Full PPAP ?PPAP? 供应商是否理解PPAP完全认可的要求? Yes No Explain:

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18b. Does the supplier have all forms required for PPAP? Note: Submit copies 供应商是否有PPAP要求的所有表格?注:提 交拷贝 Yes No Explain:

18c. Define preliminary characteristics (KPCs/KCCs) for capability study in PPAP 明确在PPAP中进行过程能力研究的KPC/ KCC的初始清单: _

18d. Define the number of samples to be submitted along with PPAP documentation (total # cavities)明确在PPAP文件提交时需提交的样件数。每 个模腔提交

_ samples per 个样品(共

_ cavity 个模腔)

18e. Does the supplier understand the GM 1411 Interim PPAP form ?form? 供应商是否理解GM1411PPAP临时批准 表? Yes No Explain: Briefly explain how and when the form is used 简要说明该表何时使用,如何使用

18f. List the GM person that you will send PPAP documentation and samples to 列出PPAP文件和样件将提交给 GM 的相关人 员 Name: _

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19. GP-12 Early Production Containment GP-12早期生产遏制 GP-12 12早期生产遏制 19a. Does the supplier understand the GP-12 procedure and when it should be in place ?place? 程序及何时实施? Yes No Explain: If no, explain plans to gain an understanding above 如否,说明理解上述要求的计划

供应商是否理解GP-12的

19b. Does the supplier understand the GP-12 exit criteria ? 供应商是否理解GP-12的退出条件? Yes No Explain: If no explain plan to gain understanding 如否,列出计划

19c. What is the date that your GP-12 plan will be in place and for how long 说明GP-12何时实施,实施多长时间: _ Note: The GP-12 Procedure can be found in the PPAP Manual, GP-12 is synonymous to the Pre-Launch Control Plan as described in the PPAP manual.注:可以在PPAP手册中找到GP-12程序。GP-12与PPAP手册中描述的早期生产 控制计划一致。

20. Run @ Rate GP-9 按节拍生产GP-9 按节拍生产GP- GP-9 20a. Does the supplier understand the requirements for Run @ Rate ?Rate? 供应商是否理解按节拍生产的要求 Yes No Explain: Explain when the Run @ Rate is to be performed ?performed? 说明何时进行按节拍生产 _ How long must the process run for 该过程持续多长时间: _

20b. Does the supplier have all the forms needed to perform the Run @ Rae process ?process?供应商是否有进行按节拍生产所 需的所有表格? Yes No Explain: List the form number to be used 列出将使用的表格号码. _

20c. List the default length of time the Run @ Rate must be performed for 列出默认的按节拍生产的运行时间:

_

20d. What is the supplier’s contracted 5-day capacity; include all shifts 列出供应商5天的合同生产能力,包括所有班次:

_

23. Fill in the following material status information for parts from serial/production tooling:按序列/生产工装表填写材料状态信息 Material Status 材料状态 Required Date 要求日期 Promised Date 承诺日期 Comments 日期

带格式的: 项目符号和编号 格式的

Parts for Matching (scribed) (GP6)匹配 用零件(划线)(GP-6) Material from serial/production tooling/serial material with dimension/function OK 序列/生产工装 表上材料的尺寸、功能合格 Run @ Rate approved parts 按节拍生 产批准的零件

22. List plant(s) that you will ship production material to 列出生产材料将要发往的工厂:

_

24. Does the supplier understand the procedures that apply when problems occur at a GM plant ? (eg. PR/R GP-5, Containment level 1 & 2, New Business Hold, Global Sourcing)供应商是否理解当在GM工厂发生问题时的相 关流程(如PRR GP5,一、二级控制发运,停止新业务,全球采购) Plan unknown processes Yes No
对不了解的过程的计划日

带格式的: 项目符号和编号 格式的

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If no, list procedures/processes you are not familiar with and what your plan is to become familiar with them above 如否,列出你不熟悉的过程并制定熟悉计划

SECTION 3. PROCESS DESIGN/DEVELOPMENT 过程设计/ 第三部分 过程设计/开发
Key Activities from the APQP Project Plan GM 1927-1 and Timing Chart GM 1927-2 APQP 项目计划 GM1927-1 和进度表 GM1927-2 中的关键活动 24. 23. Does the supplier understand ALL items listed on the APQP Project Plan? 供应商是否理解 APQP 项目计划中的各个项目? Yes No Explain: 是 否 说明: 25. 24. Has the supplier filled in the APQP Timing Chart for these parts? 供应商是否针对这些零件填写了 APQP 进度表? Yes No Explain: 是 否 说明: 26. 25. GM Global APQP requires 4 Supplier Gate Reviews. In addition to these 4 reviews, specify your planned reporting frequency GM 全球 APQP 要求 4 次供应商项目评审。除了这 4 次评审外,说明你的计划报告频次:

27. 26. Have the following preliminary documents been completed? 是否初步完成下列文件? Process Flow Chart If No 过程流程图 如否 Yes No Specify completion date: 是 否 说明完成日期: Process FMEA 过程 FMEA Yes No Specify completion date: 是 否 说明完成日期: Control Plan 控制计划 Yes No Specify completion date: 是 否 说明完成日期: 28. 27. Has error proofing been considered during PFMEA creation and included in quoted price 在 PFMEA 时是否考虑防错并包括在报价中? Yes No If No, explain plans to achieve quality requirements: 是 如否,说明达成质量要求的计划:

29. 28. Is any new equipment, tooling, gages, special fixtures or test equipment needed to produce this part 生产该产品是否需要新设备、工装 、检具、特殊工装或试验设备? Yes No Comment: 是 否 说明: Review the tooling and gage breakdown .as submitted in the RFQ. 评审工装和检具价格分解表 -同 RFQ 中表。 29. General Motors minimum required acceptance criteria for the PPAP initial study is a Cpk or Ppk of 1.67 (ref. AIAG PPAP manual).Are any print, material specifications or process control plan changes needed to meet these requirements? 通用对 PPAP 初始能力研究的要求是 Cpk 或 Ppk1.67 (参考 AIAG PPAP 手册)。要达到此要求,是否需要对图纸、材料规范或 过程控制计划作修改?

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Yes 是 否

No

Explain: 说明:

30. Has the supplier confirmed that their subcontractors, including directed buy subcontractors, will do the following: 供应商是否已确认其分供方,包括直接采购方,将完成下列工作: . APQP Yes No Explain: 是 否 说明: . PPAP Yes No Explain: 是 否 说明: . Run @ Rate 按节拍生产 Yes No Explain: 是 否 说明:

SECTION 4. PPAP (Production Part Approval Process) 第四部分 PPAP(生产件批准程序) PPAP( 生产件批准程序)
31. Lead-time for tooling 工装制造周期 ____________________________________________________________________ 32. After tool completion, (first parts off tools), what is the lead-time for PPAP submission? 完成工装(首件生产出)到 PPAP 提交需要多少时间? 33. Is additional lead time required after PPAP approval to meet the QTC? 在 PPAP 批准后,是否再需要一段时间才能满足报价工装能力? Yes No Explain: 是 否 说明: 34. Does the supplier understand the requirements for Full PPAP? 供应商是否理解 PPAP 完全批准的要求? Yes No Explain: 是 否 说明: 35. Does the supplier know where to obtain the required forms for PPAP? 供应商是否知道从何处取得 PPAP 所需的表格? Yes No Explain: 是 否 说明: 36. Define the number of samples to be submitted along with PPAP documentation. 定义在 PPAP 文件提交时需提交的样品数。 Total # of Samples 样品工装数 ________ Samples per Cavity 每个型腔样品数 ________ Total # of Cavities 型腔数 ________ 37. Name the GM person that you will send PPAP documentation and samples to PPAP 文件和样件将提交给 GM 的下述人员: 38. Will Pilot/MVB (and pre-pilot, if applicable) parts be produced from 100% production tools? 试生产样件(包括预试生产,如适用)是否需要由 100%工装生产? Yes No Explain: 是 否 说明: 39. Does the supplier understand the GP-12 procedure? 供应商是否理解 GP-12 程序? Yes No Explain: 是 否 说明:

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40. Does the supplier understand the GP-12 exit criteria? 供应商是否理解 GP-12 的退出准则? Yes No Explain: 是 否 说明:

Run @ Rate & Capacity Related 与按节拍生产有关的问题
41. Fill in the following capacity information 填入下列能力信息: A. What is the Daily Contracted Capacity

每日合同产能

B. Number of tool sets required

要求的工装套数

C. Number of machines/lines/cells required

要求 的机器/生产线/生产区域数

D. Capacity per tool set

每套工装的能力

E. Number of work hours per day

每日工作时间数

F. Number of shifts per day

每日班数

G. Number of days per week

每周工作日数

42.

Run @ Rate GP-9 – Normally 8 Weeks Prior to SOP. Does the supplier understand the requirements for Run @ Rate? 按节拍生产 -通常在正式生产前 8 周。供应商是否理解按节拍生产的要求? Yes No Explain: 是 否 说明:

43. Does the supplier have all of the documentation needed to perform the Run @ Rate process? 供应商是否有按节拍生产所需的全部文件? Yes No Explain: 是 否 说明: 44. Will a staged Run @ Rate be planned? 是否计划安排一个分阶段的按节拍生产? Yes No Explain: 是 否 说明: 45. State length of time the Run @ Rate must be performed 说明按节拍生产需要进行的时间: 46. Does the supplier understand the procedures that apply when problems occur at a GM plant?(GP-5, Containment Controlled Shipping level 1 & 2, New Business Hold, Global Sourcing) 供应商是否知道当问题在 GM 厂里发生时的相关程序?(GP-5,一、二级控制发运,停止新业务,全球采购) Yes No Explain: 是 否 说明:

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SECTION 5. SUPPLIER QUALITY PERFORMANCE 第五部分 供应商质量表现
47. What is supplier’s PPM rating 供应商的 PPM 表现? 48. Does supplier have any parts currently in controlled shipping environment? 供应商有无零件目前在控制发运? Yes No Explain: 是 否 说明: 49. Does supplier have any PR/R’s that are not resolved? 供应商有无未关闭的 PRR? Yes No Explain: 是 否 说明:

Date 日期

GM Attendees: GM 参加人
Advanced Supplier Quality Engineer (ASQE) 先期供应商质量工程师

Supplier Attendees: 供应商参加人
Quality Manager 质量经理

Product/Design Release Engineer (DRE) 产品工程师 AP Buyer: 先期采购

Program Manager 项目经理 Manufacturing Engineer 制造工程师

Production Buyer 生产采购

Quality Engineer 质量工程师

PPM/Asst. PPM 评估

Materials Rep. 材料代表

SPO/After Sales Rep. 售后代表

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