当前位置:首页 >> 机械/仪表 >>

PC008 Needle and Sharp Tools Control


TITLE: NEEDLE AND SHARP TOOLS CONTROL

QUALITY ASSURANCE PROCEDURE

No.: PC 008 BY: KEVIN WOO DATE: MAY 16, 1996

REV.: 01 June 25, 1998 APPROVED: BOB LEE PAGE 1

OF 4

1.0

PURPOSE THIS PROCEDURE ESTABLISHES THE MINIMUM REQUIREMENTS FOR CONTROL OF NEEDLES AND SHARP TOOLS IN PRODUCTION TO ELIMINATE NEEDLE AND SHARP METAL OBJECT HAZARD IN TOYS.

1.1

SCOPE THIS PROCEDURE IS APPLICABLE TO ALL HASBRO PRODUCTS WHERE NEEDLES AND SHARP TOOLS ARE USED IN THE PRODUCTION, PACKOUT, STORAGE AND/OR SHIPMENT OF PRODUCTS. IT APPLIES TO, BUT NOT LIMITED TO, THE PROCESSES LISTED BELOW : - SEWING - STITCHING - HAIR ROOTING - TRIMMING - GROOMING - PACKING (INDIVIDUAL AND MASTER) - STORAGE - SHIPMENT

2.0

PROCEDURE THE FACTORY QUALITY DEPARTMENT MUST MAINTAIN AN INTERNAL WRITTEN PROCEDURE THAT MEETS THE REQUIREMENTS OF THIS DOCUMENT, PERFORM ROUTINE AUDIT TO ENSURE THE FACTORY PERSONNEL ARE FOLLOWING THE PROCEDURE.

3.0

PROCEDURE 3.1 NEEDLES 3.1.1. NO OTHER DEPARTMENT EXCEPT THE SEWING, HAIR ROOTING AND STITCHING SECTION ARE PERMITTED TO USE THE NEEDLES. NEEDLES CAN ONLY BE ISSUED BY THE RESPONSIBLE PRODUCTION SUPERVISOR. ALL NEEDLES FOR GROOMING PURPOSE MUST HAVE A 4 INCH LONG HANDLE PERMANENTLY AFFIXED TO THEM WITH A STRAP TIED TO THE WORK BENCH. A LOG BOOK MUST BE KEPT AT ALL THE TIMES ATPRODUCTION FLOOR BY THE PRODUCTION SUPERVISOR. ALL DAILY “IN”; “OUT” AND “BALANCE” COUNT OF NEEDLES SHALL BE CLEARLY INDICATED PER SHIFT SUCH THAT THE RECORD CAN BE TRACEABLE. NEEDLES SHALL ONLY BE ISSUED AT THE BEGINNING OF EACH SHIFT, AND MUST BE FULLY COLLECTED AND LOCKED UP BY THE PRODUCTION SUPERVISOR BEFORE THE END OF EACH SHIFT. THE PRODUCTION SUPERVISOR SHALL PERFORM AN INVENTORY COUNT AT THE ENDOF EACH SHIFT. THE INVENTORY COUNT MUST BE CROSS CHECK WITH THE LOG. IF THE COUNT DOES NOT MATCH THEN ALL PRODUCTION MADE DURING THE SHIFT ARE TO BE PUT ON HOLD UNTIL THE DESCREPANCY IS SATISFIED. IF ANY NEEDLES ARE MISSING THEN ALL ITEMS MUST BE 100% CHECKED VIA METAL DETECTOR.

3.1.2 3.1.3

3.1.4

TITLE: NEEDLE AND SHARP TOOLS CONTROL

QUALITY ASSURANCE PROCEDURE

No.: PC 008 BY: KEVIN WOO DATE: MAY 16, 1996

REV.: 01 June 25, 1998 APPROVED: BOB LEE PAGE 2 OF 4

3.1.5. 3.1.6

ONLY ONE NEEDLE SHALL ISSUED TO EACH WORKER. THOSE NEEDLES NOT ISSUED TO THE WORKERS SHALL BE LOCKED UP BY THE PRODUCTION SUPERVISOR. REPLACEMENT NEEDLES SHALL ONLY BE ISSUED WHEN THE ENTIRE NEEDLE WITH BROKEN SEGMENTS AND THE SEWN PIECE RETURNED TO THE PRODUCTION SUPERVISOR. IN CASE THERE IS A DISCREPANCY, REMEDIAL ACTIONS AS DESCRIBED IN SECTION 4.0 SHALL BE CARRIED OUT IMMEDIATELY.

3.1.7

3.2

SHARP TOOLS 3.2.1 3.2.2 ALL SHARP TOOLS SHALL BE ISSUED AND CONTROL BY THE PRODUCTION FLOOR SUPERVISOR. A LOG BOOK MUST BE KEPT AT ALL TIMES AT PRODUCTION FLOOR BY THE PRODUCTION FLOOR SUPERVISOR. THE PRODUCTION SUPERVISOR SHALL MAINTAIN A DAILY RECORD OF “IN”, “OUT” AND “BALANCE” COUNT OF SHARP TOOLS SHALL VERIFY EACH DAY THAT NONE ARE MISSING. SHAVING BLADES AND BREAKAWAY CUTTING BLADES (ANNEX 1) ARE BANNED FOR PRODUCTION USES. BREAKAWAY TYPE CUTTING BLADES ARE NOT ALLOWED TO BE USED IN ANY PART OF THE FACTORY INCLUDING ENGINEERING OFFICES, QA/QC LABS AND OFFICES AND WAREHOUSE. ALL SHARP TOOLS SHALL HAVE CONTROL NUMBERS MARKED FOR IDENTIFICATION AND TRACTABILITY PRIOR TO ISSUE. THE FLOOR SUPERVISOR SHALL ISSUE THE SHARP TOOLS TO THE WORKERS AS NEEDED AT THE BEGINNING OF EACH SHIFT, AND TO BE FULLY COLLECTED AND LOCKED UP BY THE FLOOR SUPERVISOR AT THE END OF EACH SHIFT. RECORD THE QUANTITY OF DIFFERENT TYPE OF SHARP TOOLS IN THE LOG BOOK. EACH SHARP TOOL SHALL BE FASTENED (TIED OFF) TO THE WORK BENCH ALONGSIDE THE WORKER WHO USES IT. IN CASE DISCREPANCY OR MISSING TOOL, REMEDIAL ACTIONS AS DESCRIBED IN SECTION 4.0 SHALL BE CARRIED OUT IMMEDIATELY. SHARP TOOLS IN THE MOLD SHOP, OFFICE, SAMPLE ROOM AND CUSTOMER QC INSPECTION ROOM SHALL HAVE CONTROL NUMBERS MARKED FOR TRACTABILITY IN THE LOG BOOK. ALL TOOLS IN THESE LOCATIONS ARE RESTRICTED TO TAKE OUT TO PRODUCTION FLOOR. SHARP TOOL MUST BE FASTENED A 5” X 5” PLASTIC PENDENT IN BRIGHT COLOR WITH A STRAP OF 12 INCHES MINIMUM AT THE END.

3.2.3 3.2.4

3.2.5 3.2.6

3.2.7 3.2.8 3.2.9

TITLE: NEEDLE AND SHARP TOOLS CONTROL

QUALITY ASSURANCE PROCEDURE

No.: PC 008 BY: KEVIN WOO DATE: MAY 16, 1996

REV.: 01 June 25, 1998 APPROVED: BOB LEE PAGE 3 OF 4

4.0

ACTION FOR LOST NEEDLES AND SHARP TOOL : 4.1 4.2 4.3 THE LINE WORKER SHALL BE RESPONSIBLE FOR THE NEEDLE OR SHAR HAND TOOL ASSIGNED TO HIM/HER AND ENSURE THAT IT WILL NOT BE LOST. IN CASE A NEEDLE OR SHARP TOOL IS LOST, THE WORKER MUST REPORT THE CASE TO HIS/HER SUPERVISOR IMMEDIATELY. A SEARCH OF THE LOST NEEDLE/SHARP TOOL SHALL BE PERFORMED. THE PRODUCTS SUSPECTED SHALL BE QUARANTINED AND BE 100% SORTED UNTIL THE LOST NEEDLE/SHARP TOOL IS FOUND. A RECORD OF ALL SEARCHES MUST BE MAINTIANED.

5.0

ACTIONS FOR BROKEN NEEDLES AND SHARP TOOLS : 5.1 IN CASE A NEEDLE OR TOOL IS BROKEN. THE WORKER MUST IMMEDIATELY RETURN THE ENTIRE NEEDLE/TOOL (WITH THE BROKEN SEGMENTS) AND THE TOY PIECE TO HIS/HER SUPERVISOR. THE TOY PIECE SHALL BE CHECKED BY THE METAL DETECTOR IF THERE ARE SOME BROKEN SEGMENTS LEFT BEHIND. BROKEN NEEDLES/SHARP TOOLS AND REPLACEMENT MADE SHALL BE RECORD IN THE CONTROL LOG BOOK. IN CASE A BROKEN SEGMENT OF NEEDLE/TOOL CANNOT BE FOUND, ACTIONS AS DESCRIBED IN SECTION 4.2 SHALL BE CARRIED OUT IMMEDIATELY.

5.2 5.3

6.0

METAL DETECTOR : 6.1 ALL STUFFED PRODUCTS MUST PASS THROUGH THE TUNNEL TYPE METAL DETECTOR PRIOR TO PACKOUT. IF THE NATURE OF THE TOY IS SUCH THAT THE FINAL FINISHED PRODUCT WILL TRIGGER THE METAL DETECTOR, THEN THE PRODUCT MUST PASS THROUGH METAL DETECTOR AT THE LATEST PRODUCTION STAGE POSSIBLE FOR THE CHECKING. A METAL DETECTOR IN USE MUST BE CALIBRATED ONCE EVERY TWO HOURS TO VERIFY THAT IT IS WORKING PROPERLY. RESULTS OF CHECKING SHALL BE RECORDED DOWN IN A LOG BOOK. ALL PRODUCTS THAT FAIL METAL DETECTION MUST BE ANALYZED FOR CAUSE OF FAILURE. FAILURE QUANTITIES AND REASONS OF FAILURE MUST BE RECORDED IN A LOG BOOK.

6.2

6.3

7.0

AUDIT : 7.1 Q.C RESPONSIBLE FOR THOSE PRODUCTION AREAS WHERE NEEDLES AND/OR SHARP TOOLS ARE USED SHALL PERFORM ROUTINE CHECKING THAT ALL CONTROL MEASURES ARE IMPLEMENTED CORRECTLY.

TITLE: NEEDLE AND SHARP TOOLS CONTROL

QUALITY ASSURANCE PROCEDURE

No.: PC 008 BY: KEVIN WOO DATE: MAY 16, 1996

REV.: 01 June 25, 1998 APPROVED: BOB LEE PAGE 4 OF 4

7.2

IN-PROCESS Q.C. SHALL PERIODICALLY CHECK NUMBER OF NEEDLES BEING USED IN THEIR RESPECTIVE AREAS AGAINST LOG BOOK DATA. AFTER COUNTER-CHECKING Q.C. SHALL SIGN LOG BOOK AS PROOF OF CORRECTIVENESS. IN-PROCESS Q.C. SHALL PERIODICALLY CHECK NUMBER OF SHARP TOOLS BEING USED IN THEIR RESPECTIVE AREA AGAINST LOG BOOK DATA. AFTER COUNTER-CHECKING Q.C. SHALL SIGN LOG BOOK AS PROOF OF CORRECTIVENESS. IF NEEDLES OR SHARP TOOLS ARE FOUND LOST, THE PRODUCTS WHICH ARE MANUFACTURED ON THAT SHIFT SHALL BE QUARANTINED. A 100% SORTING WILL BE DONE ON PRODUCTS UNTIL LOST NEEDLES OR SHARP TOOLS ARE FOUND.

7.3

7.4

8.0

LOG BOOK EACH PRODUCTION FLOOR SUPERVISOR SHALL KEEP A LOG BOOK OF NEEDLES AND SHARP TOOLS CONTROL. THE LOG BOOK SHALL BE CAPABLE TO RETRIEVE ANY RECORD OF “IN”, “OUT” BALANCE AND ALSO DISCREPANCY & ACTION (IF ANY). THERE IS NO STANDARD FORMAT BUT THE INFORMATION BELOW SHALL BE CLEARLY INDICATED IN THE LOG BOOK. AN SPECIMEN IS ATTACHED FOR REFERENCE. - PROCESS DESCRIPTION. - DATE AND SHIFT - TYPE OF NEEDLES / SHARP TOOLS - NUMBER OF EACH TYPE OF NEEDLES/SHARP TOOLS ISSUED - NUMBER OF EACH TYPE OF NEEDLES/SHARP TOOLS RETURNED - NUMBER OF EACH TYPE OF NEEDLES/SHARP TOOLS ISSUED FOR REPLACEMENT - NUMBER OF EACH TYPE OF BROKEN NEEDLES/SHARP TOOLS RETURNED - BALANCE QTY IN STOCK - SUM IN PRODUCTION FLOOR - QC AUDIT AND SIGNATURE - ACTIONS TAKEN


相关文章:
一般工序利器控制工作指令_图文
Sharp tools CODE : W-HKQS-008 control in general process 編號 (Rev. 02...except residue knife﹑scissors﹑ needle tubing and screw. Data clerk﹑foreman...
needle replace procedure
Objective To strengthen the control of the needles and satisfy with the requirement...Needle Records into the Sharp Metal Containers which will be well-wrap...
Metal contam&Needle 验针要求Mar2009
Records must be kept and be accessible for inspection. All needle fragments...If cannot, MUST implement strict Sharp Blade control procedure (See Guideline...
2nd period Reading
sharp corners and glass walls Furniture Beautiful furniture with Natural furniture...Tools: They used needle that was made of bone sharpened stone tools and ...
成语口译1
一时兴起 Don't always do things by fits and ...大海捞针 needle in a haystack:Finding your lost ...工欲善其事,必先利其器 Sharp tools make good ...
质量验厂审核清单
Customer complaints procedure and complaint records ...Broken needle procedure & records (if applicable)...Sharp tool control procedure & records (if ...
Kmart Factory Visit Report V4 for factory easy to k...
Is there effective sharp tool control, broken needle control and metal detection (where appropriate) in place? Need photo proof. 銳利工具有無得到有效控制?...
How to make a storge bag
can storge our small things and save room space...needle Tools : scissors, lighter, maybe have a ...less sharp incision Step 3 :Bar in the bottle ...
茶叶专用词汇
Physical and mechanical control 灯光诱杀:Light trap 黑光灯:Black-light lamp ...Needle-sharped green tea 扁形绿茶:Flat-sharped green tea 卷曲型绿茶:Curl-...
2009针灸英语试题A卷
The great compendium of acupuncture and moxibustion 2. As therapeutic tools ...sharp needles D. metal needles 3. The aim of retaining the needle are A...
更多相关标签: