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PR-MFHS-0000-0012


中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited

SPADE MANAGEMENT PROCEDURE 盲板管理程序
DOCUMENT NO. 文件编号 PR-MFHS-0000-0012

PR-MFHS-0000-0012

DOCUM

ENT AUTHOR MFEO/5; MFPO MFHS /9

DOCUMENT REVIEWER MFO; MFQ; MFHS MFLO

DOCUMENT APPROVAL MF mf

REV 01 02

AMENDMENT DESCRIPTION New Document Issued for Use Complete revision plus translation

ISSUED DATE 28-Mar-07 11-May-07

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 1 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited

Metadata: Unit No. Reference Document
0000 PR-MFOO-0000-0003

Equipment No.

All

Confidential Level 2 level DISTRIBUTION LIST:

Retention

life

Indicator
MF

Name
Bihou Jean-Louis

E/H Copy
E

MFHQ MFES MFEM MFLO MFSP MFUT MFPO MFPP MFLD MFHD MFEO MFDM MFT

Hunt C. Tiong TY. Chua Alan Ding Wan Lin Zhao Yun Tao Fan Haichao Dong Dapeng Li Cai Li Cai Li Cai Dong Dapeng Liew Yew Chuan De Nazelle G.

E E E E E E E E E E E E E

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 2 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 3 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited

TABLE OF CONTENTS
SECTION 1 SUMMARY ................................................................................................................................. 5

第一部分 概述 ....................................................................................................................................................... 5 SECTION 2 第二部分 PURPOSE AND SCOPE ......................................................................................................... 5

目的和范围 ......................................................................................................................................... 5 RESPONSIBILITIES................................................................................................................. 6

SECTION 3 第三部分 3.1 3.1 3.2 3.2 3.3 3.3 3.4 3.4 3.5 3.5

职责 ..................................................................................................................................................... 6

DEFINE REQUIREMENTS ............................................................................................................................ 7 需求定义 ................................................................................................................................................... 7 ISSUE A SPADE LIST .................................................................................................................................. 7 发布盲板列表 ........................................................................................................................................... 7 PRINT SPADE LISTS AND SPADE LABELS .................................................................................................... 7 打印盲板列表和盲板标签 ....................................................................................................................... 8 INSTALL SPADES ....................................................................................................................................... 8 盲板安装 ................................................................................................................................................... 8 REMOVE SPADES....................................................................................................................................... 9 盲板拆除 ................................................................................................................................................. 10

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 4 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited

SECTION 1 SUMMARY This procedure describes the work process for controlling / monitoring the status of insertion / removal of temporary or permanent spades, spectacle blinds. The spading activity must be considered “intrusive” work Keywords: Control, Status, Insert, Remove, Spades; Spade Lists; Spade Labels

第一部分 概述
本程序描述的是控制/监控临时性或永久性盲板、8 字盲板的插入/拆除状态的工作流程。盲板作业必须 被当作是“闯入”作业。 关键词:控制,状态,插入,拆除,盲板,盲板列表,盲板标签

SECTION 2 PURPOSE AND SCOPE Purpose of this procedure is to ensure a company-wide consistent approach in the process of spade isolation, de-isolation of systems / equipment. This procedure covers the whole production area within CSPC. 第二部分 目的和范围

本程序的目的是确保全厂用统一的方法流程对系统/设备进行盲板隔离、拆除盲板隔离。 本程序涵盖中海壳牌所有生产区域。

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 5 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited

SECTION 3 RESPONSIBILITIES
Administrator

Roles System functions Administrative functions Printing ? ? Spade Lists Labels

System controller CSPC IT dept

MFUT/ 4 Site wide

Plant Coordinators / ASI Shift FPs

Shift Operator

X X

X X

X X

X X

X X

Create Spade lists including drawings ? ? ? Standard Ad-hoc Shutdown X X X X X X X X X X X X X X X

Print Report Change Spade Status

第三部分

职责
SMS管理员

任务 系统功能 管理功能 打印 ? ? 盲板列表 标签

系统管理员 公司IT部门

MFUT/4 全厂

装置工程师 倒班联络人

倒班操作工

X X

X X

X X

X X

X X

创建盲板列表及分布图 ? ? ? 标准 特殊 停车 X X X X X X X X X X X X X X X

打印报告 更改盲板状态

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 6 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited 3.1 DEFINE REQUIREMENTS

Operations will define the requirements of the Spade Lists.

3.1

需求定义

生产操作方将定义盲板列表的需求。

3.2

ISSUE A SPADE LIST

Use the Spade Management System to create Spade Lists. There are three kinds of Spade Lists: 1. Standard Spade Lists, i.e fixed / agreed (by ASI) spading points for equipment / systems 2. Ad hoc Spade Lists, i.e not fixed spade points and normally used only once (issued by the Unit operations, agreed by ASI ) 3. Shut down Spade Lists (issued by the shutdown coordinator, agreed by ASI)

3.2

发布盲板列表

用盲板管理系统创建盲板列表。 有三种盲板列表: 1. 标准盲板列表,例如,设备/系统中固定的/(ASI)同意的盲板点; 2. 特殊的盲板列表,例如,非固定的和一般仅用一次的盲板点(经 ASI 同意,装置生产人员发 布); 3. 停车盲板列表(停车协调员发布, 经ASI同意)。

3.3

PRINT SPADE LISTS AND SPADE LABELS

? ?

Print the Spade List and spade labels required using SMS software and associated printer. File Hard copy of spade list. This is the “original” document.

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 7 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited 3.3 打印盲板列表和盲板标签 ? ? 用盲板管理系统软件和相关打印机打印需要的盲板列表和盲板标签 打印出来的盲板列表文件存档,作为“原始”文档。

3.4

INSTALL SPADES

Operations staff shall: ? ? ? ? Confirm Work Preparation Sheet (WPS) for valve Isolation and confirmation of valve integrity is completed Using SMS generated spade list / drawing, place the unique white labels at the specific spade locations to identify the spading point. Physically show the work party the related spade points at the site. Attach the unique red labels at their specific spade location .

The Work party shall : ? Apply for a Clearance Certificate to perform the task
(reference should be made to Standard Control Sheet 1.3 or 2.1 for controls applicable for intrusive work)

?

Install the spades and return the red labels to the PTW office for registration.

The Clearance Certificate signature shall: ? Register the installation of the spade in SMS (using barcode on the label).

The field operator shall: ? Physically confirm that the spade is installed and sign the hard copy of spade list held on file.

3.4

盲板安装

生产人员必须: ? ? 用盲板管理系统生成盲板列表 / 位置图,将唯一的白色的标签放在它们具体明确的盲板位 置,以便识别盲板点。 确认阀门隔离的准备工作单,且已完成阀门完整性的确认。

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 8 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited ? 亲自在现场向工作方指出相关盲板点。 将唯一的红色的标签附在他们具体明确的盲板位置上。

?

工作方必须: ? 申请工作许可去执行该任务
(参见标准控制单1.3或2.1,它适用于对“闯入”作业的控制)

?

安装盲板并且归还红色标签到作业票签发处去登记。

作业许可签署人必须: ? 在盲板管理系统中登记盲板已安装(用标签上的条码)。

外操员工必须:

?

亲自确认盲板已经安装并在存档的盲板列表的硬拷贝上签名。

3.5

REMOVE SPADES

The field operator shall: ? ?
?

Confirm WPS valve isolation is still complete Phyiscally identify the relevant spades to the work party at the site Attach the unique Green labels at their specific spade location.

The work party shall: ? apply for a Clearance Certificate to remove the spades.
(reference should be made to Standard Control Sheet 1.3 or 2.1 for controls applicable for intrusive work)

?

Remove the spade and return the green label to the PTW office (white label remains at the spade location)

NOTE: Any spade point which has two White labels attached indicates it is part of another spade isolation system. The green label is to be attached but the spade can only be removed when there are two green labels attached

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 9 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM

中海壳牌石油化工有限公司 CNOOC and Shell Petrochemicals Company Limited

The Clearance Certificate signature shall: ? Register the removal of the spades in the Spade List and SMS (using barcode on the label).

The field operator shall: ? ? Physically confirm that the spades are removed and sign the hard copy of spade list held on file. Remove all the white labels from the relevant locations

3.5

盲板拆除

外操员工必须: ? ? ? 确认阀门隔离状况仍然符合工作单的要求。 亲自在现场向工作方指出相关盲板。 将唯一的绿色的标签附在它们具体明确的盲板位置处。

工作方必须: ? 申请作业许可去拆除盲板。 (参见标准控制单1.3或2.1,它适用于对“闯入”作业的控制)

?

拆除盲板并归还绿色标签到作业票签发处(白色标签仍留在盲板位置)。

注意:如果一个盲板上附有两个白色的标签,表明此盲板同时是两个盲板隔离系统的一部分。这种情况 下,每个绿色标签可以分别附上,但只有等到两个绿色标签都附上后盲板才能被拆除。

作业许可签署人必须: ? 在盲板列表和盲板管理系统中登记盲板已被拆除(用标签上的条码)。

外操人员必须: ? ? 亲自确认盲板已经拆除并在存档的盲板列表的硬拷贝上签名。 取走相关位置的所有白色标签。

Document Title: Spade Management Procedure 盲板管理程序
CSPC MS DOC NO. PR-MFHS-0000-0012 Submission DATE: 10-May-07 REV: 02 PAGE: 10 OF 10 FUNCTION: MF DOC. LEVEL: 3

The Controlled Copy of this document is in electronic format and is stored in DCC. All hardcopies are uncontrolled. This copy is last printed 6/12/2014 9:00:00 PM


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