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TUBE-MAC flared system


Flared System

Back-up 'O' Ring Seal (c) Flat Face Cone (d) 'O' Ring Face Cone (a) 'O' Ring Seal (b)

The flared configuration is based on flaring

the pipe ends to 37? and utilizing flanges and internal cones. ‘O’ring face cone (a) with ‘o’ring seal (b) mating to flat face cone (d). Both internal cones have back-up ‘o’rings (c). PREPARATION: The flange is slipped onto the pipe before flaring. After flaring, the cone is located into the pipe. Bolting the flanges together draws the flared pipes and cones in contact with each other providing a leakfree connection.

Standard flare flanges and pipe are available from 1/2" - 3" and pressures to 6000 PSI. The standard connection styles offered conform to SAE and ISO 4-bolt flanges. Other flange patterns may also be available.

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TMI? 37° Flaring and Connection Procedure
The Flare Flange connection consists of pipe suitable for cold forming (reference pages B6-B7), flare flanges, flare cones with elastomer seals and bolting hardware.

Step 1: Cut pipe end square, deburr and clean. Slip flange onto the pipe before flaring. Place pipe into the flaring machine with the correct dies and flaring cone to suit the pipe size.

Step 2: Pipe is to protrude to the stop on the die. Lubricate the flaring cone, start the machine, flare the pipe end until fully formed against the die. Stop the machine, remove the pipe from the die.

Step 3: Clean and visually inspect the flare. The surface of the flare should be smooth and free of any defects.

Step 4: Select the correct pipe cone style (ref. pgs. B4-B5). Insert pipe cone into the flared end of the pipe (use rubber hammer if required).

Step 5: Select the required bolting hardware from section Section R of this catalogue.

Step 6: Tighten bolts to the torque values specified. Always tighten bolts in a cross-over sequence and ensure that the flanges are parallel.

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Flared System - Visual Index
CARBON STEEL PIPE STAINLESS STEEL PIPE FFC34

PIPES

FLARE FLANGES

SAE CODE 61 WITH CLEARANCE HOLES

1

/2"- 3"

Page B6

1

/2"- 3"

Page B7

1

/2"- 3"

Page B8

FFC64
SAE CODE 62 WITH CLEARANCE HOLES

FFT34
SAE CODE 61 WITH UNC TAPPED HOLES

FFT64
SAE CODE 62 WITH UNC TAPPED HOLES

FFC74
ISO 6164 WITH CLEARANCE HOLES

FFC49
TMI? 9-BOLT WITH CLEARANCE HOLES

1

/2"- 2"

Page B8

1

/2"- 3"

Page B9

1

/2"- 2"

Page B9

2 1/2"- 3"

Page B10

2 1/2"- 3"

Page B11

CO

CF
CONE-FLAT FACE

COP
CONE-'O' RING FACE WITH PILOT PORT

CFP
CONE-FLAT FACE WITH PILOT PORT

FLARE FLANGE CONES
1

CONE-'O' RING FACE

/2"- 3"

Page B12

1

/2"- 3"

Page B13

1

/2"- 3"

Page B14

1

/2"- 3"

Page B15

FFCR34

FFCR64
SAE CODE 62 WITH CLEARANCE HOLES

FFTR34
SAE CODE 61 WITH UNC TAPPED HOLES

FFTR64
SAE CODE 62 WITH UNC TAPPED HOLES

FLARE FLANGES
Reducing

SAE CODE 61 WITH CLEARANCE HOLES

1

/2"- 3"

Page B16

1

/2"- 2"

Page B16

1

/2"- 3"

Page B18

1

/2"- 2"

Page B18

COR

CFR
CONE-FLAT FACE REDUCING

FLARE FLANGE CONES
Reducing
1

CONE-'O' RING FACE REDUCING

/2"- 3"

Page B17

1

/2"- 3"

Page B19

PAF

BPAF
FLARE FLANGE BENT PIPE ASSEMBLY

PIPE ASSEMBLY
1

FLARE FLANGE PIPE ASSEMBLY

/2"- 3"

Page B20-21

1

/2"- 3"

Page B22-23

A/FFE

FLARE FLANGE ELBOW ASSEMBLY
1

FLARE FLANGE ELBOW ASSEMBLY

/2"- 3"

Page B24-25

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Flare Flange Connections - Schedule 40/80
Typical Flare Union Connection
FLARE FLANGE FFC STYLE (ref. pages B8, B10) PIPE (ref. pages B6-B7) FLARE FLANGE FFC STYLE (ref. pages B8,B10)

FLARE FLANGE CONE CF STYLE (ref. page B13)

FLARE FLANGE CONE CO STYLE (ref. page B12)

UNION BOLT KIT (ref. page R4)

Typical Flare (‘O’ Ring Face) to Flat Face Component Connection
TYPICAL MANIFOLD FLARE FLANGE FFC STYLE (ref. pages B8,B10)

PIPE (ref. pages B6-B7)

FLARE FLANGE CONE CO STYLE (ref. page B12)

COMPONENT BOLT KIT (ref. page R5)

Typical Flare (Flat Face) to Split Flange Connection
FLARE FLANGE FFT STYLE (ref. page B9) TAPPED FLARE FLANGE CONE CF STYLE (ref. page B13) SPLIT FLANGE SF STYLE (ref. page N20)

PIPE (ref. pages B6-B7)

TYPICAL SPLIT FLANGE END

COMPONENT BOLT KIT (ref. page R9)

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Flare Flange Connections - Schedule 40/80
Typical Flare (Flat Face) to ‘O’ Ring Face Component Connection
RETAIN RING FLARE FLANGE FFC STYLE (ref. pages B8,B10) RETAIN RING FLANGE RFC STYLE (ref. pages C8,C10) TYPICAL ADAPTER (ref. pages F2-F4)

PIPE (ref. pages B6-B7) FLARE FLANGE CONE CF STYLE (ref. page B13) UNION BOLT KIT (ref. page R6)

Typical Flare (‘O’ Ring Face) to Retain Ring Pipe Connection
‘O’ RING SEAL RETAINER OSH STYLE (ref. page C16) RETAIN RING RETAIN RING FLANGE RFC STYLE (ref. pages C8,C10) PIPE (ref. pages C6,C7)

FLARE FLANGE FFC STYLE (ref. pages B8,B10)

PIPE (ref. pages B6,B7) FLARE FLANGE CONE CO STYLE (ref. page B12) UNION BOLT KIT (ref. page R7)

Typical Flare (Flat Face) to Retain Ring Pipe Connection
‘O’ RING SEAL RETAINER OS STYLE (ref. page C14) RETAIN RING RETAIN RING FLANGE RFC STYLE (ref. pages C8,C10) PIPE (ref. pages C6-C7)

FLARE FLANGE FFC STYLE (ref. pages B8,B10)

PIPE (ref. page B6-B7) FLARE FLANGE CONE CF STYLE (ref. page B13) UNION BOLT KIT (ref. page R8)

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TMI? Carbon Steel Pipe
Suitable for Flaring
Schedule 40/80/160 Pipe
WA L L

TMP52CD
Schedule 40
Nominal Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2”

A519-DIN 2391c St 52.4 NBK Phosphated High Quality Bendable Cold Drawn Seamless Carbon Steel

O.D.

**SE

E BE

LOW

Schedule 80
OD x Wall (in)
0.840 x 0.109 1.050 x 0.113 1.315 x 0.133 1.660 x 0.140 1.900 x 0.145 2.375 x 0.154

Pipe Part No.
TMP52CD-SCH40-050x** TMP52CD-SCH40-075x** TMP52CD-SCH40-100x** TMP52CD-SCH40-125x** TMP52CD-SCH40-150x** TMP52CD-SCH40-200x**

Bore WT. Working Dia. lbs/ft Pressure (in) PSI (bar)
0.622 0.85 0.824 1.13 1.049 1.68 1.380 2.27 1.610 2.72 2.067 3.65 6000 (420) 5000 (345) 4700 (325) 3900 (270) 3500 (240) 2900 (200)

Nominal Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

Pipe Part No.
TMP52CD-SCH80-050x** TMP52CD-SCH80-075x** TMP52CD-SCH80-100x** TMP52CD-SCH80-125x** TMP52CD-SCH80-150x** TMP52CD-SCH80-200x** TMP52CD-SCH80-250x** TMP52CD-SCH80-300x**

OD x Wall (in)
0.840 x 0.147 1.050 x 0.154 1.315 x 0.179 1.660 x 0.191 1.900 x 0.200 2.375 x 0.218 2.875 x 0.276 3.500 x 0.300

Bore WT. Working Dia. lbs/ft Pressure (in) PSI (bar)
0.546 1.09 0.742 1.47 0.957 2.17 1.278 2.99 1.500 3.63 1.939 5.02 2.323 7.65 2.900 10.24 6000 (420) 6000 (420) 6000 (420) 5400 (370) 4900 (340) 4200 (290) 4500 (310) 3900 (270)

**INDICATE LENGTH (inches), AVAILABLE IN 240” OR 360” LENGTHS

TMP52CD-SCH80-400x** 4.500 x 0.337 3.826

14.98 3420 (235)

Schedule 160
Nominal Size
1 1/2” 2” 2 1/2”

**INDICATE LENGTH (inches), AVAILABLE IN 240” OR 360” LENGTHS

Pipe Part No.
TMP52CD-SCH160-150x** TMP52CD-SCH160-200x** TMP52CD-SCH160-250x**

OD x Wall (in)
1.900 x 0.281 2.375 x 0.343 2.875 x 0.375

Bore Dia. (in)
1.338 1.689 2.125

WT. lbs/ft
4.86 7.44 10.01

Working Pressure PSI (bar)
6930 (478) 6750 (465) 6030 (415)

**INDICATE LENGTH (inches), AVAILABLE IN 240” OR 360” LENGTHS

TMP44HR
Schedule 40
Nominal Size
2 1/2” 3”

A519 - Cleaned & Phosphated Seamless Carbon Steel
Pipe Part No.
TMP44HR-SCH40-250x** TMP44HR-SCH40-300x**

OD x Wall (in)
2.875 x 0.203 3.500 x 0.216

Bore Dia. (in)
2.469 3.068

WT. lbs/ft
5.79 7.57

Working Pressure PSI (bar)
2600 (180) 2300 (160)
**INDICATE LENGTH (inches), AVAILABLE IN 360” LENGTHS

? MAXIMUM ALLOWABLE WORKING PRESSURES ARE BASED ON THE LOWER OF THE PIPE RATING PER ANSI B31.3 OR THE CONNECTION RATING

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TMI? Stainless Steel Pipe
Suitable for Flaring
Schedule 40/80 Pipe
WA L L

TMP304SS/316SS
Schedule 40
Nominal Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

A312-Seamless Stainless Steel (supplied as dual certification ie. 304/304L or 316/316L)

304/304L Stainless Steel Pipe Part No.
TMP304SS-SCH40-050x** TMP304SS-SCH40-075x** TMP304SS-SCH40-100x** TMP304SS-SCH40-125x** TMP304SS-SCH40-150x** TMP304SS-SCH40-200x** TMP304SS-SCH40-250x** TMP304SS-SCH40-300x**

O.D.

*

DO *RAN

M-S

EE B

ELOW

316/316L Stainless Steel Pipe Part No.
TMP316SS-SCH40-050x** TMP316SS-SCH40-075x** TMP316SS-SCH40-100x** TMP316SS-SCH40-125x** TMP316SS-SCH40-150x** TMP316SS-SCH40-200x** TMP316SS-SCH40-250x** TMP316SS-SCH40-300x**

OD x Wall (in)
0.840 x 0.109 1.050 x 0.113 1.315 x 0.133 1.660 x 0.140 1.900 x 0.145 2.375 x 0.154 2.875 x 0.203 3.500 x 0.216

Bore Dia. WT. Working Pressure (in) lbs/ft PSI (bar)
0.622 0.824 1.049 1.380 1.610 2.067 2.469 3.068 0.85 1.13 1.68 2.27 2.72 3.65 5.79 7.58 5000 (345) 4000 (275) 3800 (260) 3100 (215) 2800 (190) 2400 (165) 2500 (175) 2000 (140)

Schedule 80
Nominal Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

304/304L Stainless Steel Pipe Part No.
TMP304SS-SCH80-050x** TMP304SS-SCH80-075x** TMP304SS-SCH80-100x** TMP304SS-SCH80-125x** TMP304SS-SCH80-150x** TMP304SS-SCH80-200x** TMP304SS-SCH80-250x** TMP304SS-SCH80-300x**

316/316L Stainless Steel Pipe Part No.

OD x Wall (in)

Bore Dia. WT. Working Pressure (in) lbs/ft PSI (bar)
0.546 0.742 0.957 1.278 1.500 1.939 2.323 2.900 1.09 1.47 2.17 2.99 3.63 5.02 7.65 10.24 6000 (420) 5700 (390) 5300 (365) 4400 (300) 4000 (275) 3400 (235) 3600 (250) 3200 (220)

TMP316SS-SCH80-050x** 0.840 x 0.147 TMP316SS-SCH80-075x** 1.050 x 0.154 TMP316SS-SCH80-100x** 1.315 x 0.179 TMP316SS-SCH80-125x** 1.660 x 0.191 TMP316SS-SCH80-150x** 1.900 x 0.200 TMP316SS-SCH80-200x** 2.375 x 0.218 TMP316SS-SCH80-250x** 2.875 x 0.276 TMP316SS-SCH80-300x** 3.500 x 0.300

TMP2205SS
Schedule 80
Nominal Size
1 1/4” 1 1/2” 2”

A790 - Seamless Duplex Stainless Steel

**INDICATE LENGTH (inches), AVAILABLE IN RANDOM LENGTHS UP TO 240"

Pipe Part No.

OD x Wall (in)

Bore Dia. WT. (in) lbs/ft
1.278 1.500 1.939 2.99 3.63 5.02

Working Pressure PSI (bar)
6000 (420) 6000 (420) 5200 (360)

? TO ORDER A FLARE FLANGE PIPE ASSEMBLY REFERENCE PAGES B20-B23 ? MAXIMUM ALLOWABLE WORKING PRESSURES ARE BASED ON THE LOWER OF THE PIPE RATING PER ANSI B31.3 OR THE CARBON STEEL CONNECTION RATING ? FOR PIPING SYSTEMS CONSISTING OF ALL STAINLESS STEEL COMPONENTS, PRESSURE RATINGS WILL BE LESS THAN THAT SHOWN ABOVE (CONTACT FACTORY)

TMP2205SS-SCH80-125x** 1.660 x 0.191 TMP2205SS-SCH80-150x** 1.900 x 0.200 TMP2205SS-SCH80-200x** 2.375 x 0.218

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Flare Flanges
SAE - Flanges with Clearance Holes
To be used with flared pipe only Ref. pages B6-B7

CLEARANCE HOLE

H

A P

E

G

M

N

FFC34 Flare Flange - SAE Code 61 With Clearance Holes
Standard Pressure Series 2000-5000 PSI (140-350 bar) Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

Flange Part No.
FFC34-050 FFC34-075 FFC34-100 FFC34-125 FFC34-150 FFC34-200 FFC34-250 FFC34-300

Dimensions (in) A
0.69 0.88 1.03 1.19 1.41 1.69 2.00 2.44

B
1.50 1.88 2.06 2.31 2.75 3.06 3.50 4.19

G
1.81 2.06 2.31 2.88 3.25 3.81 4.28 5.16

H
2.16 2.56 2.76 3.11 3.66 4.02 4.49 5.28

M
2.05 2.40 2.64 3.11 3.58 4.02 4.49 5.35

N
1.93 2.17 2.44 2.99 3.35 3.94 4.37 5.24

P
2.32 2.68 2.87 3.23 3.78 4.13 4.61 5.39

E
0.81 0.82 0.87 0.91 1.06 1.22 1.40 1.67

Bolt Minimum Grade 5
5/16” UNC 3/8” UNC 3/8” UNC 7/16” UNC 1/2” UNC 1/2” UNC 1/2” UNC 5/8” UNC

WT. lbs/pc
0.56 0.59 0.64 0.85 1.49 2.17 3.08 4.60

Working Pressure PSI (bar)

B

Bolt Torque ft.lbs.

5000 (350) 15-18 5000 (350) 20-30 5000 (350) 20-30 4000 (275) 40-50 3000 (210) 80-90 3000 (210) 80-90 2500 (175) 80-90 2000 (140) 110-120

FFC64 Flare Flange - SAE Code 62 With Clearance Holes
High Pressure Series 6000 PSI (420 bar) Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2”

Flange Part No.
FFC64-050 FFC64-075 FFC64-100 FFC64-125 FFC64-150 FFC64-200

Dimensions (in) A
0.72 0.94 1.09 1.25 1.44 1.75

B
1.59 2.00 2.25 2.63 3.13 3.81

G
1.88 2.38 2.75 3.06 3.75 4.50

H
2.22 2.81 3.19 3.75 4.44 5.25

M
2.20 2.76 3.19 3.58 4.25 5.04

N
2.09 2.68 2.99 3.27 3.98 4.72

P
2.32 2.95 3.35 3.90 4.57 5.39

E
0.81 1.02 1.03 1.25 1.38 1.68

Bolt Minimum Grade 5
5/16” UNC 3/8” UNC 7/16” UNC 1/2” UNC 5/8” UNC 3/4” UNC

WT. lbs/pc
0.56 0.97 1.27 1.89 3.32 5.00

Working Pressure PSI (bar)

Bolt Torque ft.lbs.

6000 (420) 15-18 6000 (420) 20-30 6000 (420) 40-50 6000 (420) 80-90 6000 (420) 110-120 6000 (420) 120-130

? FOR BOLT KITS - REFERENCE SECTION R MATERIAL: FORGED CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL AVAILABLE)

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Flare Flanges
SAE - Flanges with Tapped Holes
To be used with flared pipe only Ref. pages B6-B7
H TAPPED HOLE

A P

G

E

M

N

FFT34 Flare Flange - SAE Code 61 With Tapped Holes
Standard Pressure Series 2000-5000 PSI (140-350 bar) Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

Flange Part No.
FFT34-050 FFT34-075 FFT34-100 FFT34-125 FFT34-150 FFT34-200 FFT34-250 FFT34-300

Dimensions (in) A
0.69 0.88 1.03 1.19 1.41 1.69 2.00 2.44

B
1.50 1.88 2.06 2.31 2.75 3.06 3.50 4.19

G
1.81 2.06 2.31 2.88 3.25 3.81 4.28 5.16

H
2.16 2.56 2.76 3.11 3.66 4.02 4.49 5.28

M
2.05 2.40 2.64 3.11 3.58 4.02 4.49 5.35

N
1.93 2.17 2.44 2.99 3.35 3.94 4.37 5.24

P
2.32 2.68 2.87 3.23 3.78 4.13 4.61 5.39

E
0.81 0.82 0.87 0.91 1.06 1.22 1.40 1.67

Tap UNC-2B
5/16”-18 3/8”-16 3/8”-16 7/16”-14 1/2”-13 1/2”-13 1/2”-13 5/8”-11

WT. lbs/pc
0.56 0.63 0.68 0.90 1.56 2.21 3.14 4.67

Working Pressure PSI (bar)

B

Bolt Torque ft.lbs.

5000 (350) 15-18 5000 (350) 20-30 5000 (350) 20-30 4000 (275) 40-50 3000 (210) 80-90 3000 (210) 80-90 2500 (175) 80-90 2000 (140) 110-120

FFT64 Flare Flange - SAE Code 62 With Tapped Holes
High Pressure Series 6000 PSI (420 bar) Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2”

Flange Part No.
FFT64-050 FFT64-075 FFT64-100 FFT64-125 FFT64-150 FFT64-200

Dimensions (in) A
0.72 0.94 1.09 1.25 1.44 1.75

B
1.59 2.00 2.25 2.63 3.13 3.81

G
1.88 2.38 2.75 3.06 3.75 4.50

H
2.22 2.81 3.19 3.75 4.44 5.25

M
2.20 2.76 3.19 3.58 4.25 5.04

N
2.09 2.68 2.99 3.27 3.98 4.72

P
2.32 2.95 3.35 3.90 4.57 5.39

E
0.81 1.02 1.03 1.25 1.38 1.68

Tap UNC-2B
5/16”-18 3/8”-16 7/16”-14 1/2”-13 5/8”-11 3/4”-10

WT. lbs/pc
0.56 1.03 1.39 2.09 3.85 6.04

Working Pressure PSI (bar)

Bolt Torque ft.lbs.

6000 (420) 15-18 6000 (420) 20-30 6000 (420) 40-50 6000 (420) 80-90 6000 (420) 110-120 6000 (420) 120-130

MATERIAL: FORGED CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL AVAILABLE)

B

9

Flare Flange
ISO 6164 - Flanges with Clearance Holes
CLEARANCE HOLE

T

To be used with flared pipe only Ref. pages B6-B7

E

H

H

FFC74 Flare Flange - ISO 6164 With Clearance Holes
5800 PSI (400 bar) Size Flange Part No. Dimensions (in) T
4.65 5.71

H
4.72 5.91

E
1.48 1.73

Bolt Minimum Grade 5
3/4” UNC 1” UNC

WT. lbs/pc
5.06 8.79

Working Pressure PSI (bar)
5800 (400) 5800 (400)

Bolt Torque ft.lbs.
120-130 350-400

2 1/2” FFC74-250 3” FFC74-300

? FOR BOLT KITS - REFERENCE SECTION R MATERIAL: CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL AVAILABLE)

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Flare Flange
TMI? 9-Bolt - Flanges with Clearance Holes
CLEARANCE HOLE

T

To be used with flared pipe only Ref. pages B6-B7

E

OD

FFC49 Flare Flange - TMI? 9-Bolt With Clearance Holes
Size Flange Part No. Dimensions (in) T
4.03 5.49

For use with Flared Connection to 9-Bolt Ball Valve BBVG27 (Ref. page P10) 4100-4200 PSI (280-290 bar) Bolt Minimum Grade 5
1/2” UNC 5/8” UNC

OD
4.95 6.50

E
1.48 1.73

WT. lbs/pc
3.04 6.01

Working Pressure PSI (bar)
4200 (290) 4100 (280)

Bolt Torque ft.lbs.
80-90 110-120

2 1/2” FFC49-250 3” FFC49-300

? FOR BOLT KITS - REFERENCE SECTION R MATERIAL: CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL AVAILABLE)

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Flare Flange Cones
‘O’ Ring Face

‘O’ RING 2

‘O’ RING 1

L

CO Cone - ‘O’ Ring Face
Schedule 40
Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

Complete With Buna ‘O’ Rings (Standard) Cone Part No.
CO-SCH40-050-* CO-SCH40-075-* CO-SCH40-100-* CO-SCH40-125-* CO-SCH40-150-* CO-SCH40-200-* CO-SCH40-250-* CO-SCH40-300-* CO-SCH40-400-*

Dimensions (in) D
0.62 0.82 1.04 1.34 1.61 2.06 2.46 3.06 4.02

L
0.83 0.89 0.96 0.99 1.12 1.10 1.32 1.33 1.49

‘O’ Ring 1 (Buna) Part No.
OR*-1915 OR*-2515 OR*-3015 OR*-3815 OR*-4315 OR*-5615 OR*-6515 OR*-8015 OR*-10615

‘O’ Ring 2 (Buna) Part No.
OR*-2-210 OR*-2-214 OR*-2-219 OR*-2-222 OR*-2-225 OR*-2-228 OR*-2-232 OR*-2-237 OR*-2-245

WT. lbs/pc
0.10 0.12 0.20 0.25 0.41 0.47 0.99 1.33 1.80

Schedule 80
Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

Cone Part No.
CO-SCH80-050-* CO-SCH80-075-* CO-SCH80-100-* CO-SCH80-125-* CO-SCH80-150-* CO-SCH80-200-* CO-SCH80-250-* CO-SCH80-300-* CO-SCH80-400-*

Dimensions (in) D
0.54 0.74 0.95 1.27 1.50 1.93 2.32 2.89 3.82

L
0.83 0.90 0.97 0.99 1.13 1.10 1.32 1.26 1.62

‘O’ Ring 1 (Buna) Part No.
OR*-1715 OR*-2315 OR*-2815 OR*-3815 OR*-4315 OR*-5615 OR*-6515 OR*-8015 OR*-10615

‘O’ Ring 2 (Buna) Part No.
OR*-2-210 OR*-2-214 OR*-2-219 OR*-2-222 OR*-2-225 OR*-2-228 OR*-2-232 OR*-2-237 OR*-2-245

WT. lbs/pc
0.09 0.12 0.21 0.24 0.42 0.49 0.99 1.21 2.17

Schedule 160
Size Cone Part No. Dimensions (in) D
1.31 1.66 2.12

L
1.20 1.26 1.62

‘O’ Ring 1 (Buna) Part No.
OR*-3815 OR*-5015 OR*-6515

‘O’ Ring 2 (Buna) Part No.
OR*-2-225 OR*-2-228 OR*-2-232

WT. lbs/pc
0.42 0.67 1.42

1 1/2” CO-SCH160-150-* 2” CO-SCH160-200-* 2 1/2” CO-SCH160-250-*

* INSERT ‘ V ‘ TO INDICATE OPTIONAL VITON ‘O’ RINGS MATERIAL: CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL STANDARD-316 AVAILABLE)

12

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D

Flare Flange Cones
Flat Face
D

‘O’ RING 1

L

CF Cone - Flat Face
Schedule 40
Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

Complete With Buna ‘O’ Ring (Standard) Cone Part No.
CF-SCH40-050-* CF-SCH40-075-* CF-SCH40-100-* CF-SCH40-125-* CF-SCH40-150-* CF-SCH40-200-* CF-SCH40-250-* CF-SCH40-300-* CF-SCH40-400-*

Dimensions (in) D
0.62 0.82 1.04 1.34 1.61 2.06 2.46 3.06 4.02

L
0.83 0.89 0.96 0.99 1.12 1.10 1.32 1.33 1.49

‘O’ Ring 1 (Buna) Part No.
OR*-1915 OR*-2515 OR*-3015 OR*-3815 OR*-4315 OR*-5615 OR*-6515 OR*-8015 OR*-10615

WT. lbs/pc
0.11 0.14 0.23 0.27 0.45 0.52 1.01 1.39 1.90

Schedule 80
Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

Cone Part No.
CF-SCH80-050-* CF-SCH80-075-* CF-SCH80-100-* CF-SCH80-125-* CF-SCH80-150-* CF-SCH80-200-* CF-SCH80-250-* CF-SCH80-300-* CF-SCH80-400-*

Dimensions (in) D
0.54 0.74 0.95 1.27 1.50 1.93 2.32 2.89 3.82

L
0.83 0.90 0.97 0.99 1.13 1.10 1.32 1.26 1.62

‘O’ Ring 1 (Buna) Part No.
OR*-1715 OR*-2315 OR*-2815 OR*-3815 OR*-4315 OR*-5615 OR*-6515 OR*-8015 OR*-106151

WT. lbs/pc
0.10 0.14 0.23 0.27 0.46 0.53 1.06 1.28 2.20

Schedule 160
Size Cone Part No. Dimensions (in) D L
1.20 1.26 1.62

‘O’ Ring 1 (Buna) Part No.
OR*-3815 OR*-5015 OR*-6515

WT. lbs/pc
0.45 0.71 1.50

1 1/2” CF-SCH160-150-* 1.31 2” CF-SCH160-200-* 1.66 2 1/2” CF-SCH160-250-* 2.12

* INSERT ‘ V ‘ TO INDICATE OPTIONAL VITON ‘O’ RING MATERIAL: CARBON STEEL, BLACK ZINC DICHROMATE PLATED, (STAINLESS STEEL STANDARD-316 AVAILABLE)

13

B

Flare Flange Cones
‘O’ Ring Face With Pilot Port
‘O’ RING 2 ‘O’ RING 1

PLUGGED #4 SAE PORT 7/16”-20UNF

L

COP Cone - ‘O’ Ring Face With Pilot Port
Schedule 40
Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

Complete With Buna ‘O’ Rings (Standard) and #4 SAE Port (Plugged)

Cone Part No.
COP-SCH40-050-* COP-SCH40-075-* COP-SCH40-100-* COP-SCH40-125-* COP-SCH40-150-* COP-SCH40-200-* COP-SCH40-250-* COP-SCH40-300-*

Dimensions (in) D
0.62 0.82 1.04 1.34 1.61 2.06 2.46 3.06

L
1.83 1.89 1.96 1.99 2.12 2.10 2.32 2.33

‘O’ Ring 1 (Buna) Part No.
OR*-1915 OR*-2515 OR*-3015 OR*-3815 OR*-4315 OR*-5615 OR*-6515 OR*-8015

‘O’ Ring 2 (Buna) Part No.
OR*-2-210 OR*-2-214 OR*-2-219 OR*-2-222 OR*-2-225 OR*-2-228 OR*-2-232 OR*-2-237

WT. lbs/pc
0.16 0.20 0.41 0.43 0.73 0.82 2.60 3.66

Schedule 80
Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

Cone Part No.
COP-SCH80-050-* COP-SCH80-075-* COP-SCH80-100-* COP-SCH80-125-* COP-SCH80-150-* COP-SCH80-200-* COP-SCH80-250-* COP-SCH80-300-*

Dimensions (in) D
0.54 0.74 0.95 1.27 1.50 1.93 2.32 2.89

L
1.83 1.90 1.97 1.99 2.13 2.10 2.32 2.26

‘O’ Ring 1 (Buna) Part No.
OR*-1715 OR*-2315 OR*-2815 OR*-3815 OR*-4315 OR*-5615 OR*-6515 OR*-8015

‘O’ Ring 2 (Buna) Part No.
OR*-2-210 OR*-2-214 OR*-2-219 OR*-2-222 OR*-2-225 OR*-2-228 OR*-2-232 OR*-2-237

WT. lbs/pc
0.16 0.21 0.36 0.43 0.75 0.81 1.78 2.19

* INSERT ‘ V ‘ TO INDICATE OPTIONAL VITON ‘O’ RINGS AND ‘O’ RING FOR #4 SAE PLUG MATERIAL: CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL STANDARD-316 AVAILABLE)

B

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D

Flare Flange Cones
Flat Face With Pilot Port
‘O’ RING 1

PLUGGED #4 SAE PORT 7/16”-20UNF

L

CFP Cone - Flat Face With Pilot Port
Schedule 40
Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

Complete With Buna ‘O’ Ring (Standard) and #4 SAE Port (Plugged)

Cone Part No.
CFP-SCH40-050-* CFP-SCH40-075-* CFP-SCH40-100-* CFP-SCH40-125-* CFP-SCH40-150-* CFP-SCH40-200-* CFP-SCH40-250-* CFP-SCH40-300-*

Dimensions (in) D
0.62 0.82 1.04 1.34 1.61 2.06 2.46 3.06

L
1.83 1.89 1.96 1.99 2.12 2.10 2.32 2.33

‘O’ Ring 1 (Buna) Part No.
OR*-1915 OR*-2515 OR*-3015 OR*-3815 OR*-4315 OR*-5615 OR*-6515 OR*-8015

WT. lbs/pc
0.16 0.20 0.41 0.43 0.73 0.82 2.78 3.86

Schedule 80
Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

Cone Part No.
CFP-SCH80-050-* CFP-SCH80-075-* CFP-SCH80-100-* CFP-SCH80-125-* CFP-SCH80-150-* CFP-SCH80-200-* CFP-SCH80-250-* CFP-SCH80-300-*

Dimensions (in) D
0.54 0.74 0.95 1.27 1.50 1.93 2.32 2.89

L
1.83 1.90 1.97 1.99 2.13 2.10 2.32 2.26

‘O’ Ring 1 (Buna) Part No.
OR*-1715 OR*-2315 OR*-2815 OR*-3815 OR*-4315 OR*-5615 OR*-6515 OR*-8015

WT. lbs/pc
0.16 0.21 0.36 0.43 0.75 0.81 1.78 2.19

* INSERT ‘ V ‘ TO INDICATE OPTIONAL VITON ‘O’ RING AND ‘O’ RING FOR #4 SAE PLUG MATERIAL: CARBON STEEL, BLACK ZINC DICHROMATE PLATED, (STAINLESS STEEL STANDARD-316 AVAILABLE)

D

B

15

Flare Flanges - Reducing
SAE - Flanges with Clearance Holes
To be used with flared pipe only Ref. pages B6-B7

CLEARANCE HOLE

H

A P

E

G

M

N

FFCR34 Reducing Flare Flange - SAE Code 61 With Clearance Holes
Standard Pressure Series 2000-5000 PSI (140-350 bar) Size (flange x pipe)
3/4” x 1/2” 1” x 3/4” 1 1/4” x 1” 1 1/2” x 1 1/4” 2” x 1 1/2” 2 1/2” x 2” 3” x 2 1/2”

Reducing Flange Part No.
FFCR34-075 x 050 FFCR34-100 x 075 FFCR34-125 x 100 FFCR34-150 x 125 FFCR34-200 x 150 FFCR34-250 x 200 FFCR34-300 x 250

Dimensions (in) A
0.88 1.03 1.19 1.41 1.69 2.00 2.44

B
1.88 2.06 2.31 2.75 3.06 3.50 4.19

G
2.06 2.31 2.88 3.25 3.81 4.28 5.16

H
2.56 2.76 3.11 3.66 4.02 4.49 5.28

M
2.40 2.64 3.11 3.58 4.02 4.49 5.35

N
2.17 2.44 2.99 3.35 3.94 4.37 5.24

P
2.68 2.87 3.23 3.78 4.13 4.61 5.39

E

Bolt WT. Minimum lbs/pc Grade 5
0.74 0.77 1.01 1.76 2.41 3.54 5.37

B

Working Pressure PSI (bar)

Bolt Torque ft.lbs.

0.82 3/8” UNC 0.87 3/8” UNC 0.91 7/16” UNC 1.06 1/2” UNC 1.22 1/2” UNC 1.40 1/2” UNC 1.67 5/8” UNC

5000 (350) 20-30 5000 (350) 20-30 4000 (275) 40-50 3000 (210) 80-90 3000 (210) 80-90 2500 (175) 80-90 2000 (140) 110-120

FFCR64 Reducing Flare Flange - SAE Code 62 With Clearance Holes
High Pressure Series 6000 PSI (420 bar) Size (flange x pipe)
3/4” x 1/2” 1” x 3/4” 1 1/4” x 1” 1 1/2” x 1 1/4” 2” x 1 1/2”

Reducing Flange Part No.
FFCR64-075 x 050 FFCR64-100 x 075 FFCR64-125 x 100 FFCR64-150 x 125 FFCR64-200 x 150

Dimensions (in) A
0.94 1.09 1.25 1.44 1.75

B
2.00 2.25 2.63 3.13 3.81

G
2.38 2.75 3.06 3.75 4.50

H
2.81 3.19 3.75 4.44 5.25

M
2.76 3.19 3.58 4.25 5.04

N
2.68 2.99 3.27 3.98 4.72

P
2.95 3.35 3.90 4.57 5.39

E

Bolt WT. Minimum lbs/pc Grade 5
1.14 1.48 2.20 4.05 6.24

Working Pressure PSI (bar)

Bolt Torque ft.lbs.

1.02 3/8” UNC 1.03 7/16” UNC 1.25 1/2” UNC 1.38 5/8” UNC 1.68 3/4” UNC

6000 (420) 20-30 6000 (420) 40-50 6000 (420) 80-90 6000 (420) 110-120 6000 (420) 120-130

? FOR BOLT KITS - REFERENCE SECTION R ? OTHER REDUCER SIZES ARE AVAILABLE ? TO ORDER COMPLETE ASSEMBLIES REFERENCE PAGES B20-B25 MATERIAL: FORGED CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL AVAILABLE)

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Flare Flange Cones - Reducing
‘O’ Ring Face
‘O’ RING 2 ‘O’ RING 1

L

COR Reducing Cone - ‘O’ Ring Face
Complete With Buna ‘O’ Rings (Standard)

Schedule 40
Size (flange x pipe)
3/4” x 1/2” 1” x 3/4” 1 1/4” x 1” 1 1/2” x 1 1/4” 2” x 1 1/2” 2 1/2” x 2” 3” x 2 1/2”

Reducing Cone Part No.
COR-SCH40-075 x 050-* COR-SCH40-100 x 075-* COR-SCH40-125 x 100-* COR-SCH40-150 x 125-* COR-SCH40-200 x 150-* COR-SCH40-250 x 200-* COR-SCH40-300 x 250-*

Dimensions (in) D
0.62 0.82 1.04 1.34 1.61 2.06 2.46

L
0.89 0.96 0.99 1.12 1.10 1.32 1.33

‘O’ Ring 1 (Buna) Part No.
OR*-1915 OR*-2515 OR*-3015 OR*-3815 OR*-4315 OR*-5715 OR*-6515

‘O’ Ring 2 (Buna) Part No.
OR*-2-214 OR*-2-219 OR*-2-222 OR*-2-225 OR*-2-228 OR*-2-232 OR*-2-237

WT. lbs/pc
0.15 0.25 0.34 0.51 0.59 1.17 1.59

Schedule 80
Size (flange x pipe)
3/4” x 1/2” 1” x 3/4” 1 1/4” x 1” 1 1/2” x 1 1/4” 2” x 1 1/2” 2 1/2” x 2” 3” x 2 1/2”

Reducing Cone Part No.
COR-SCH80-075 x 050-* COR-SCH80-100 x 075-* COR-SCH80-125 x 100-* COR-SCH80-150 x 125-* COR-SCH80-200 x 150-* COR-SCH80-250 x 200-* COR-SCH80-300 x 250-*

Dimensions (in) D
0.54 0.74 0.95 1.27 1.50 1.93 2.32

L
0.90 0.97 0.99 1.13 1.10 1.32 1.26

‘O’ Ring 1 (Buna) Part No.
OR*-1715 OR*-2315 OR*-2815 OR*-3815 OR*-4315 OR*-5715 OR*-6515

‘O’ Ring 2 (Buna) Part No.
OR*-2-214 OR*-2-219 OR*-2-222 OR*-2-225 OR*-2-228 OR*-2-232 OR*-2-237

WT. lbs/pc
0.16 0.27 0.37 0.56 0.66 1.24 1.68

* INSERT ‘ V ‘ TO INDICATE OPTIONAL VITON ‘O’ RINGS ? OTHER REDUCER SIZES ARE AVAILABLE MATERIAL: CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL STANDARD-316 AVAILABLE)

D

B

17

Flare Flanges - Reducing
SAE - Flanges with Tapped Holes
To be used with flared pipe only Ref. pages B6-B7

TAPPED HOLE

H

A P

G

E

M

N

FFTR34 Reducing Flare Flange - SAE Code 61 With Tapped Holes
Standard Pressure Series 2000-5000 PSI (140-350 bar) Size (flange x pipe)
3/4” x 1/2” 1” x 3/4” 1 1/4” x 1” 1 1/2” x 1 1/4” 2” x 1 1/2” 2 1/2” x 2” 3” x 2 1/2”

Reducing Flange Part No.
FFTR34-075 x 050 FFTR34-100 x 075 FFTR34-125 x 100 FFTR34-150 x 125 FFTR34-200 x 150 FFTR34-250 x 200 FFTR34-300 x 250

Dimensions (in) A
0.88 1.03 1.19 1.41 1.69 2.00 2.44

B
1.88 2.06 2.31 2.75 3.06 3.50 4.19

G
2.06 2.31 2.88 3.25 3.81 4.28 5.16

H
2.56 2.76 3.11 3.66 4.02 4.49 5.28

M
2.40 2.64 3.11 3.58 4.02 4.49 5.35

N
2.17 2.44 2.99 3.35 3.94 4.37 5.24

P
2.68 2.87 3.23 3.78 4.13 4.61 5.39

E
0.82 0.87 0.91 1.06 1.22 1.40 1.67

Bolt WT. Minimum lbs/pc Grade 5
3/8”-16 3/8”-16 7/16”-14 1/2”-13 1/2”-13 1/2”-13 5/8”-11 0.74 0.77 1.01 1.76 2.41 3.54 5.37

B

Working Pressure PSI (bar)

Bolt Torque ft.lbs.

5000 (350) 20-30 5000 (350) 20-30 4000 (275) 40-50 3000 (210) 80-90 3000 (210) 80-90 2500 (175) 80-90 2000 (140) 110-120

FFTR64 Reducing Flare Flange - SAE Code 62 With Tapped Holes
High Pressure Series 6000 PSI (420 bar) Size (flange x pipe)
3/4” x 1/2” 1” x 3/4” 1 1/4” x 1” 1 1/2” x 1 1/4” 2” x 1 1/2”

Reducing Flange Part No.
FFTR64-075 x 050 FFTR64-100 x 075 FFTR64-125 x 100 FFTR64-150 x 125 FFTR64-200 x 150

Dimensions (in) A
0.94 1.09 1.25 1.44 1.75

B
2.00 2.25 2.63 3.13 3.81

G
2.38 2.75 3.06 3.75 4.50

H
2.81 3.19 3.75 4.44 5.25

M
2.76 3.19 3.58 4.25 5.04

N
2.68 2.99 3.27 3.98 4.72

P
2.95 3.35 3.90 4.57 5.39

E
1.02 1.03 1.25 1.38 1.68

Bolt WT. Minimum lbs/pc Grade 5
3/8”-16 7/16”-14 1/2”-13 5/8”-11 3/4”-10 1.14 1.48 2.20 4.05 6.24

Working Pressure PSI (bar)

Bolt Torque ft.lbs.

6000 (420) 20-30 6000 (420) 40-50 6000 (420) 80-90 6000 (420) 110-120 6000 (420) 120-130

? FOR BOLT KITS - REFERENCE SECTION R ? OTHER REDUCER SIZES ARE AVAILABLE ? TO ORDER COMPLETE ASSEMBLIES REFERENCE PAGES B20-B25 MATERIAL: FORGED CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL AVAILABLE)

B

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Flare Flange Cones - Reducing
Flat Face
‘O’ RING 1

L

CFR Reducing Cone - Flat Face
Schedule 40
Size (flange x pipe)
3/4” x 1/2” 1” x 3/4” 1 1/4” x 1” 1 1/2” x 1 1/4” 2” x 1 1/2” 2 1/2” x 2” 3” x 2 1/2”

Complete With Buna ‘O’ Ring (Standard)

Reducing Cone Part No.
CFR-SCH40-075 x 050-* CFR-SCH40-100 x 075-* CFR-SCH40-125 x 100-* CFR-SCH40-150 x 125-* CFR-SCH40-200 x 150-* CFR-SCH40-250 x 200-* CFR-SCH40-300 x 250-*

Dimensions (in) D
0.62 0.82 1.04 1.34 1.61 2.06 2.46

L
0.89 0.96 0.99 1.12 1.10 1.32 1.33

‘O’ Ring 1 (Buna) Part No.
OR*-1915 OR*-2515 OR*-3015 OR*-3815 OR*-4315 OR*-5715 OR*-6515

WT. lbs/pc
0.17 0.28 0.37 0.55 0.64 1.22 1.65

Schedule 80
Size (flange x pipe)
3/4” x 1/2” 1” x 3/4” 1 1/4” x 1” 1 1/2” x 1 1/4” 2” x 1 1/2” 2 1/2” x 2” 3” x 2 1/2”

Reducing Cone Part No.
CFR-SCH80-075 x 050-* CFR-SCH80-100 x 075-* CFR-SCH80-125 x 100-* CFR-SCH80-150 x 125-* CFR-SCH80-200 x 150-* CFR-SCH80-250 x 200-* CFR-SCH80-300 x 250-*

Dimensions (in) D
0.54 0.74 0.95 1.27 1.50 1.93 2.32

L
0.90 0.97 0.99 1.13 1.10 1.32 1.26

‘O’ Ring 1 (Buna) Part No.
OR*-1715 OR*-2315 OR*-2815 OR*-3815 OR*-4315 OR*-5715 OR*-6515

WT. lbs/pc
0.18 0.30 0.40 0.60 0.71 1.28 1.74

* INSERT ‘ V ‘ TO INDICATE OPTIONAL VITON ‘O’ RING ? OTHER REDUCER SIZES ARE AVAILABLE MATERIAL: CARBON STEEL, BLACK ZINC DICHROMATE PLATED, (STAINLESS STEEL STANDARD-316 AVAILABLE)

D

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19

Flare Flange Pipe Assembly
Typical PAF Assembly
CONE 2 FLANGE 2

COMPLETE ASSEMBLY CONSISTS OF: ? ONE (1) LENGTH OF CLEAN PIPE (REF. PAGES B6-B7) ? TWO (2) FLARE FLANGES (REF. PAGES B8-B11) ? TWO (2) CONES (REF. PGS B12-B15 FOR TYPE OF CONE) ? ENDS SEALED WITH 6 MIL HEAT SHRINK MATERIAL FLANGE 1 CONE 1 LENGTH ±1/8” Ref. pages B6-B7

PART NO. (EXAMPLE): PAF/52 - SCH40-050 - FC34 - FC34 - CO - CF - 240

? REDUCING FLANGES AND CONES ARE AVAILABLE (REFERENCE PAGES B16-B19) FOR FLARE FLANGE ASSEMBLIES UTILIZING REDUCING FLANGES AND CONES ADD (R) TO FLANGE AND CONE CODE NUMBERS. ie. SAE code 61 flare flange with clearance holes - code number FC34 would be FCR34-(flange size)

REDUCING PART NO. (EXAMPLE): PAF/52 - SCH40-050 - FCR34-O75 - FC34 - COR - CF - 240
Consult factory for ordering assistance

B

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Flare Flange Pipe Assembly
Complete Assembly Part Number
Code Pipe Assembly - Flared
Pipe & Cone Material
Carbon Steel Ref. page B6

PAF

Pipe & Cone Material

Pipe Size & Schedule

Flange 1

Flange 2

Cone 1

Cone 2

Length

Options

PAF
52 44 46 304 316 2205
SCH40-050 SCH80-050 SCH40-075 SCH80-075 SCH40-100 SCH80-100 SCH40-125 SCH80-125 SCH40-150 SCH80-150 SCH40-200 SCH80-200 SCH40-250 SCH80-250 SCH40-300 SCH80-300

TMP52CD ooTMP44HR oTMP46CD TMP304SS TMP316SS oTMP2205SS 1/2" 3/4" 1"

Pipe & Cone Material
Stainless Steel Ref. page B7

Pipe Size & Schedule

1 1/4" 1 1/2" 2" 2 1/2" 3" FFC34
SAE Code 61 W/Clearance Holes

FC34

*FFT34
SAE Code 61 W/Tapped Holes

FT34

Flange Type
Carbon Steel Yellow Zinc Dicromate Plated

FFC64
SAE Code 62 W/Clearance Holes

FC64

*FFT64
SAE Code 62 W/Tapped Holes

Ref. pages (B8-B11)

FT64

FFC74
ISO 6164 W/Clearance Holes

FC74

**FFC49
TMI? 9-Bolt W/Clearance Holes

FC49 CF CO

Cone Type
Ref. pages (B12-B15)

Cone - Flat Face Cone - 'O' Ring Face Viton
Painted (Specify)

Length Options

Specify (in.) V P SS

Complete Stainless Steel Assembly: (including flanges)

ooTMP44HR PIPE IS ONLY AVAILABLE IN 2 1/2” & 3” SCHEDULE 40 SIZES o TMP46CD PIPE IS ONLY AVAILABLE IN 1 1/4”-2” SCHEDULE 80 SIZES TMP2205SS PIPE IS ONLY AVAILABLE IN 1 1/4”-2” SCHEDULE 80 SIZES **FOR USE ONLY WITH 9-BOLT BALL VALVE CONNECTION (REF. PAGE P10) * NORMALLY USED FOR CONNECTION TO SPLIT FLANGE TYPE ENDS

PART NO. (EXAMPLE): PAF/52 - SCH40-050 - FC34 - FC34 - CO - CF - 240
? ASSEMBLY WORKING PRESSURE RATINGS ARE SUBJECT TO THE LESSER OF THE FLANGE OR PIPE RATINGS ? SEE REFERENCE PAGES INDICATED ABOVE FOR PRESSURE RATINGS ? FOR BOLT KITS - REFERENCE SECTION R

B

21

Flare Flange Bent Pipe Assembly
Typical BPAF Assembly
FLANGE 2 CONE 2

ANGLE ±1/2? COMPLETE ASSEMBLY CONSISTS OF: ? ONE (1) LENGTH OF BENT CLEAN PIPE (REF. PAGES B6-B7) ? TWO (2) FLARE FLANGES (REF. PAGES B8-B11) ? TWO (2) CONES (REF. PGS B12-B15 FOR TYPE OF CONE) ? ENDS SEALED WITH 6 MIL HEAT SHRINK MATERIAL FLANGE 1 CONE 1 L2 ±1/8”

PART NO. (EXAMPLE): BPAF/52 - SCH80-100 - FC34 - FC34 - CO - CF - R1 - 125 - 90 - 115

R1 Field Manufactured Dimensions (in) Size
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3”

R2 Factory Manufactured Dimensions (in) L(min.)
5.00 5.00 5.00 6.00 6.50 8.00 11.00 12.50

L(min.)
6.00 6.50 7.00 8.50 11.50 13.00 16.00 19.00

R
3.875 4.281 4.875 5.625 8.188 9.438 12.500 15.000

R**
2.625 3.125 2.625 3.375 3.815 4.750 7.500 9.000

**OTHER RADII AVAILABLE (CONSULT FACTORY) ? FOR BOLT KITS - REFERENCE SECTION R MATERIAL: CARBON STEEL, YELLOW ZINC DICHROMATE PLATED, (STAINLESS STEEL AVAILABLE)

? REDUCING FLANGES AND CONES ARE AVAILABLE (REFERENCE PAGES B16-B19) FOR FLARE FLANGE ASSEMBLIES UTILIZING REDUCING FLANGES AND CONES ADD (R) TO FLANGE AND CONE CODE NUMBERS. ie. SAE code 61 flare flange with clearance holes - code number FC34 would be FCR34-(flange size)

REDUCING PART NO. (EXAMPLE): BPAF/52 - SCH80-100 - FCR34-125 - FC34 - COR - CF - R1 - 125 - 90 - 115
Consult factory for ordering assistance

B

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L1 ±1/8”

R

Flare Flange Bent Pipe Assembly
Complete Assembly Part Number
Code
Bent Pipe Assembly - Flared Pipe & Cone Material
Carbon Steel Ref. page B6

BPAF

Pipe & Cone Material

Pipe Size & Schedule

Flange 1

Flange 2

Cone 1

Cone 2

Radius

Length L1

Angle

Length L2

Options

BPAF
52 44 46 304 316 2205
SCH40-050 SCH80-050 SCH40-075 SCH80-075 SCH40-100 SCH80-100 SCH40-125 SCH80-125 SCH40-150 SCH80-150 SCH40-200 SCH80-200 SCH40-250 SCH80-250 SCH40-300 SCH80-300

TMP52CD ooTMP44HR oTMP46CD TMP304SS TMP316SS oTMP2205SS 1/2" 3/4" 1"

Pipe & Cone Material
Stainless Steel Ref. page B7

Pipe Size & Schedule

1 1/4" 1 1/2" 2" 2 1/2" 3" FFC34
SAE Code 61 W/Clearance Holes

FC34

*FFT34
SAE Code 61 W/Tapped Holes

FT34

Flange Type
Carbon Steel Yellow Zinc Dicromate Plated

FFC64
SAE Code 62 W/Clearance Holes

FC64

*FFT64
SAE Code 62 W/Tapped Holes

FT64

Ref. pages (B8-B11)

FFC74
ISO 6164 W/Clearance Holes

FC74

**FFC49
TMI? 9-Bolt W/Clearance Holes

FC49 CF CO R1 R2
Specify (in.) Specify (?) Specify (in.)

Cone Type
Ref. pages (B12-B15)

Cone - Flat Face Cone - 'O' Ring Face
Field Manufactured Factory Manufactured

Radius
Ref. page (B22)

Length Angle Length Options

L1 Max. 90? L2 Viton
Painted (Specify)

V P SS

Complete Stainless Steel Assembly: (including flanges)

ooTMP44HR PIPE IS ONLY AVAILABLE IN 2 1/2” & 3” SCHEDULE 40 SIZES o TMP46CD PIPE IS ONLY AVAILABLE IN 1 1/4”-2” SCHEDULE 80 SIZES TMP2205SS PIPE IS ONLY AVAILABLE IN 1 1/4”-2” SCHEDULE 80 SIZES **FOR USE ONLY WITH 9-BOLT BALL VALVE CONNECTION (REFERENCE PAGE P10) * NORMALLY USED FOR CONNECTION TO SPLIT FLANGE TYPE ENDS

PART NO. (EXAMPLE): BPAF/52 - SCH80-100 - FC34 - FC34 - CO - CF - R1 - 125 - 90 - 115
? ASSEMBLY WORKING PRESSURE RATINGS ARE SUBJECT TO THE LESSER OF THE FLANGE OR PIPE RATINGS ? SEE REFERENCE PAGES INDICATED ABOVE FOR PRESSURE RATINGS ? FOR BOLT KITS - REFERENCE SECTION R

B

23

Flare Flange Elbow Assembly
Short Radius Bent Elbow

Typical A/FFE Assembly

CONE 2

For field bent pipe assemblies Ref. page B22

FLANGE 2 L1 ±1/8”
R

90? ±1/2?

COMPLETE ASSEMBLY CONSISTS OF: ? FLARE FLANGE 90? ELBOW BODY ? TWO (2) FLARE FLANGES (REF. PAGES B8-B11) ? TWO (2) CONES (REF. PAGES B12-B15 FOR TYPE OF CONE) ? ENDS SEALED WITH 6 MIL HEAT SHRINK MATERIAL FLANGE 1 CONE 1 L1 ±1/8”

PART NO. (EXAMPLE): A/FFE - SCH40-050 - FC34 - FC34 - CO - CO

FFE Flare Flange Elbow Body
Dimensions (in) Size L1
1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 5.00 5.00 5.00 6.00 6.50 8.00 11.00 12.50

WT. *(Body Only) lbs/pc SCH 40
0.63 0.81 1.24 2.00 2.57 4.23 9.08 13.30

Working Pressure *(Body Only) PSI (bar) SCH 40
6000 (420) 5000 (350) 4700 (325) 3900 (270) 3500 (240) 2900 (200) 2600 (180) 2300 (160)

R
2.625 3.125 2.625 3.375 3.815 4.750 7.500 9.000

SCH 80
0.81 1.06 1.60 2.63 3.45 5.82 12.01 18.02

SCH 80
6000 (420) 6000 (420) 6000 (420) 6000 (420) 6000 (420) 5800 (400) 4500 (310) 3900 (270)

* BODY ONLY CONSISTS OF BENT FLARED PIPE SECTION AND CONES. FOR TOTAL ASSEMBLY WEIGHT, ADD APPROPRIATE FLANGE WEIGHTS TO BODY WEIGHT. ? TO ORDER COMPLETE ASSEMBLY REFERENCE PAGE B25 ? OTHER RADII AVAILABLE (CONSULT FACTORY) MATERIAL: CARBON STEEL, (STAINLESS STEEL AVAILABLE)

? REDUCING FLANGES AND CONES ARE AVAILABLE (REFERENCE PAGES B16-B19) FOR FLARE FLANGE ASSEMBLIES UTILIZING REDUCING FLANGES AND CONES ADD (R) TO FLANGE AND CONE CODE NUMBERS. ie. SAE code 61 flare flange with clearance holes - code number FC34 would be FCR34-(flange size)

REDUCING PART NO. (EXAMPLE): A/FFE - SCH40-050 - FCR34-075 - FC34 - COR - CO
Consult factory for ordering assistance

B

24

T U B E - M A C

?

I N D U S T R I E S

Flare Flange Elbow Assembly
Complete Assembly Part Number
Code Assembly Flare Flange Elbow
Body & Cone Material
Carbon Steel (Standard) Ref. page (B24)

A

FFE

Body & Cone Material

Size & Schedule

Flange 1

Flange 2

Cone 1

Cone 2

Options

A FFE

No Designation Required

Body & Cone Material
Stainless Steel (Optional) Ref. page (B7)

TMP304SS TMP316SS oTMP2205SS 1/2" 3/4" 1"

304 316 2205
SCH40-050 SCH80-050 SCH40-075 SCH80-075 SCH40-100 SCH80-100 SCH40-125 SCH80-125 SCH40-150 SCH80-150 SCH40-200 SCH80-200 SCH40-250 SCH80-250 SCH40-300 SCH80-300

Body Size & Schedule

1 1/4" 1 1/2" 2" 2 1/2" 3" FFC34
SAE Code 61 W/Clearance Holes

FC34

*FFT34
SAE Code 61 W/Tapped Holes

FT34

Flange Type
Carbon Steel Yellow Zinc Dicromate Plated

FFC64
SAE Code 62 W/Clearance Holes

FC64

*FFT64
SAE Code 62 W/Tapped Holes

Ref. pages (B8-B11)

FT64

FFC74
ISO 6164 W/Clearance Holes

FC74

**FFC49
TMI? 9-Bolt W/Clearance Holes

FC49 CF CO V P SS

Cone Type
Ref. pages (B12-B15)

Cone - Flat Face Cone - 'O' Ring Face Viton
Painted (Specify)

Options

Complete Stainless Steel Assembly: (including flanges)

o TMP2205SS PIPE IS ONLY AVAILABLE IN 1 1/4"-2" SCHEDULE 80 SIZES **FOR USE ONLY WITH 9-BOLT BALL VALVE CONNECTION (REF. PG P10) * NORMALLY USED FOR CONNECTION TO SPLIT FLANGE TYPE ENDS

PART NO. (EXAMPLE): A/FFE - SCH40-050 - FC34 - FC34 - CF - CO
? ASSEMBLY WORKING PRESSURE RATINGS ARE SUBJECT TO THE LESSER OF THE FLANGE OR BODY RATINGS ? SEE REFERENCE PAGES INDICATED ABOVE FOR PRESSURE RATINGS ? FOR BOLT KITS - REFERENCE SECTION R

B

25

Notes

B

26

T U B E - M A C

?

I N D U S T R I E S


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