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焊接工艺评定wps - 副本


SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type

/ 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill1 填充1 Cap1 盖面1 Fill2 填充2 Cap2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 3. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

WPS-ST011 FCAW 药芯焊丝CO2气体保护焊 PQR-ST011 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 N/A / 不适用 N/A / 不适用
Butt joint: Yes / 对接接头:用

Revision / 修订:

<0> 半自动

Date / 日期: 2008-7-28 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: N/A / 不适用 N/A / 不适用 See Note 2 / 见注2 1G / 平 1F / 平 N/A / 不适用 AWS D1.1/2006

See Note 1 / 见注1 A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm

Max. 166℃ / 最大166℃ Burner with gas / 燃气加热 —

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注3) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 176~215 176~215 176~215 176~215 176~215

Volts (V) 电压 19~24 19~24 19~24 19~24 19~24

Travel Speed (mm/min) 行进速度 398~497 372~465 372~465 593~741 308~385

Heat Input (KJ/mm) 热输入 Max 0.78 最大0.78 Max 0.83 最大0.83 Max 0.83 最大0.83 Max 0.52 最大0.52 Max 1.01 最大1.01 接头详图 Joint Details

side1

40° -5° 0-3

+10°

f: f

not limited 无限制

side2

Max.11.3 Max.8

4. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 5. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill1 填充1 Cap1 盖面1 Fill2 填充2 Cap2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 3. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

WPS-ST012 FCAW 药芯焊丝CO2气体保护焊 PQR-ST012 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 N/A / 不适用 N/A / 不适用
Butt joint: Yes / 对接接头:用

Revision / 修订:

<0> 半自动

Date / 日期: 2008-7-28 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: N/A / 不适用 N/A / 不适用 See Note 2 / 见注2 1G / 平 1F / 平 N/A / 不适用 AWS D1.1/2006

See Note 1 / 见注1

Max. 211℃ / 最大211℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注3) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 171~210 198~240 198~240 198~240 198~240

Volts (V) 电压 23~28 23~28 23~28 23~28 23~28

Travel Speed (mm/min) 行进速度 248~310 223~406 254~383 230~287 152~190

Heat Input (KJ/mm) 热输入 Max 1.42 最大1.42 Max 1.81 最大1.81 Max 1.59 最大1.59 Max 1.76 最大1.76 Max 2.65 最大2.65 接头详图 Joint Details

side1

40° -5° 0-3

+10°

f: f

not limited 无限制

side2

Max.39.6 Max.28

4. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 5. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径 4.0mm 4.0mm 4.0mm 4.0mm 4.0mm Brand Name 焊材牌号 CJ·GNH-1 CJ·GNH-1 CJ·GNH-1 CJ·GNH-1 CJ·GNH-1 YS-SJ105G N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Filler 1 填充1 Cap 1 盖面1 Filler 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝熔敷金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65℃. 当母材温度低于0℃时,母材应被预热到至少21℃。当母材厚度大于20mm时,母材应被预热到至少10℃;当母材厚度大于38mm时,母材应被预热到至少65℃。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

WPS-ST015 SAW 埋弧自动焊 PQR-ST015 Single Vee butt joint 单V型坡口对接 N/A / 不适用 N/A / 不适用 Yes / 用 See Note1 / 见注1 A, B,D,E,AH32,AH36,DH32,DH36 EH32 and EH36 Steel Group I and II 16~40mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 — — — CJ·GNH-1, Φ4.0mm Technique / 技术 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<1> AUTO 自动

Date / 日期: 2008-7-28 Page / 页码: AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 2 / 见注2 Max. 180℃ / 最大180℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

String / 直线 N/A / 不适用
Multi-pass

多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

DCRP / 直流反接

Welding Process 焊接方法 SAW SAW SAW SAW SAW

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 435~ 500 470~ 550 470~ 550 470~ 550 470~ 550

Volts (V) 电压 28~32 30~34 31~35 30~34 31~35

Travel Speed (mm/min) 行进速度 560~644 465~556 402~519 408~644 400~499

Heat Input (KJ/mm) 热输入 Max 1.71 最大1.71 Max 2.41 最大2.41 Max 2.88 最大2.88 Max 2.75 最大2.75 Max 2.89 最大2.89 接头详图
+10° 50° -5°

Joint Details

Side1

0-1
Side2

5-10

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

WPS-ST022 FCAW 药芯焊丝CO2气体保护焊 PQR-ST022 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 Butt joint: Yes / 对接接头:用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用 AWS D1.1/2006

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动:

See Note 1 / 见注1 Max. 226℃ / 最大226℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 144~180 198~240 200~230

Volts (V) 电压 20~23 22~25 22~25

Travel Speed (mm/min) 行进速度 121~150 346~750 331~536

Heat Input (KJ/mm) 热输入 Max 2.06 最大2.06 Max 1.04 最大1.04 Max 1.04 最大1.04 接头详图 Joint Details

45° -5° 10° 0-2
Max.28
+6 6-2

+10°

Max.39.6

3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

WPS-ST023 FCAW 药芯焊丝CO2气体保护焊 PQR-ST023 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 Butt joint: Yes / 对接接头:用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 3G / 立 3F / 立 Uphill / 上行 AWS D1.1/2006

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动:

See Note 1 / 见注1 Max. 176℃ / 最大176℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 162~200 180~220 170~210

Volts (V) 电压 20~24 21~25 20~24

Travel Speed (mm/min) 行进速度 96~120 141~260 149~200

Heat Input (KJ/mm) 热输入 Max 3.01 最大3.01 Max 2.34 最大2.34 Max 2.03 最大2.03 接头详图
+10°

Joint Details

40° -5°

Max.39.6 Max.28

3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

+6 6-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST024 FCAW 药芯焊丝CO2气体保护焊 PQR-ST024

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: N/A / 不适用 N/A / 不适用 See Note 1 / 见注1 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用 AWS D1.1/2006

Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材

Butt & T joint:Yes / 对接和T型接头:用 Butt & T type joint: Ceramic backing

对接和T型接头:陶质衬垫 N/A / 不适用 N/A / 不适用

Max. 236℃ / 最大236℃ Burner with gas / 燃气加热 —

Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note:

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 144~180 162~240 153~240

Volts (V) 电压 20~24 23~27 23~27

Travel Speed (mm/min) 行进速度 129~161 302~653 318~703

Heat Input (KJ/mm) 热输入 Max 2.01 最大2.01 Max 1.29 最大1.29 Max 1.22 最大1.22 接头详图 Joint Details

45° -5°
+6

+10°

1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

0-2 45° -5° 6-2
+6 +10°

3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.28

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2
Max.39.6

6-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST025 FCAW 药芯焊丝CO2气体保护焊 PQR-ST025

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: N/A / 不适用 N/A / 不适用 See Note 1 / 见注1 3G / 立 3F / 立 Uphill / 上行 AWS D1.1/2006

Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材

Butt & T joint:Yes / 对接和T型接头:用 Butt & T type joint: Ceramic backing

对接和T型接头:陶质衬垫 N/A / 不适用 N/A / 不适用

Max. 126℃ / 最大126℃ Burner with gas / 燃气加热 —

Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note:

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 162~200 153~210 135~180

Volts (V) 电压 20~23 20~25 20~23

Travel Speed (mm/min) 行进速度 103~128 123~202 104~187

Heat Input (KJ/mm) 热输入 Max 2.69 最大2.69 Max 2.57 最大2.57 Max 2.39 最大2.39 接头详图 Joint Details

45° -5°
+6

+10°

1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

0-2 45° -5° 6-2
+6 +10°

3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.28

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2
Max.39.6

6-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST026 FCAW 药芯焊丝CO2气体保护焊 PQR-ST026

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用 AWS D1.1/2006

Backing / 衬垫: Backing Material / 衬垫材料: Method of Gouging / 清根方法: Base Metal / 母材

N/A / 不适用 N/A / 不适用 See Note 1 / 见注1

Back Gouging / 背面清根: Butt & T joint: Yes / 对接和T型接头:用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 1 填充1 Cap 1 盖面1 Fill 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 3. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

See Note 2 / 见注2 Max. 216℃ / 最大216℃ Burner with gas / 燃气加热 —

Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 10D(See Note3) / 10D(见注3) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 180~220 190~240 140~240 162~200 162~210

Volts (V) 电压 24~27 24~28 23~28 23~26 23~27

Travel Speed (mm/min) 行进速度 182~227 293~653 384~601 263~328 209~690

Heat Input (KJ/mm) 热输入 Max 1.96 最大1.96 Max 1.38 最大1.38 Max 1.05 最大1.05 Max 1.19 最大1.19 Max 1.63 最大1.63 接头详图 Joint Details

Side1

45° -5°

+10°

0-2
Side2 Side2

0-2 0-2
Side1

45° -5° 0-2

+10°

Max.28 Max.39.6

4. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 5. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST027 FCAW 药芯焊丝CO2气体保护焊 PQR-ST027

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 3G / 立 3F / 立 Uphill / 上行 AWS D1.1/2006

Backing / 衬垫: Backing Material / 衬垫材料: Method of Gouging / 清根方法: Base Metal / 母材

N/A / 不适用 N/A / 不适用 See Note 1 / 见注1

Back Gouging / 背面清根: Butt & T joint: Yes / 对接和T型接头:用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 1 填充1 Cap 1 盖面1 Fill 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 3. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

See Note 1 / 见注1 Max. 151℃ / 最大151℃ Burner with gas / 燃气加热 —

Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 144~180 153~210 153~200 153~200 153~200

Volts (V) 电压 20~24 20~24 20~24 20~24 20~24

Travel Speed (mm/min) 行进速度 103~128 124~257 128~226 91~113 91~113

Heat Input (KJ/mm) 热输入 Max 2.51 最大2.51 Max 2.43 最大2.43 Max 2.25 最大2.25 Max 2.85 最大2.85 Max 2.85 最大2.85 接头详图 Joint Details

Side1

45° -5°

+10°

0-2
Side2 Side2

0-2 0-2
Side1

45° -5° 0-2

+10°

Max.28 Max.39.6

4. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 5. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Double bevel; Fillet 对接和T型接头:K型坡口;填角焊 Backing / 衬垫: Backing Material / 衬垫材料: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 1 填充1 Cap 1 盖面1 Fill 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 3. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

WPS-ST028 FCAW 药芯焊丝CO2气体保护焊 PQR-ST028

Revision / 修订:

<1> 半自动

Date / 日期:

2008-6-3 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用 AWS D1.1/2006

N/A / 不适用 N/A / 不适用 See Note 1 / 见注1

Back Gouging / 背面清根: Butt & T joint: Yes / 对接和T型接头:用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣 N/A / 不适用 N/A / 不适用 Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 See Note 1 / 见注1 Max. 226℃ / 最大226℃ Burner with gas / 燃气加热 —

Welding Process 焊接方法 FCAW FCAW FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 180~220 180~230 162~230 180~240 171~230

Volts (V) 电压 23~27 23~27 23~27 23~27 21~27

Travel Speed (mm/min) 行进速度 209~261 318~500 378~653 248~632 360~681

Heat Input (KJ/mm) 热输入 Max 1.70 最大1.70 Max 1.17 最大1.17 Max 0.99 最大0.99 Max 1.57 最大1.57 Max 1.04 最大1.04 接头详图 Joint Details

side1

45°

+10° -5°

0-2
T 0-2

T/2 or T/3

0-2

T

side2

45° -5°
Side2

+10°

Side1

45° -5°

+10°

45° -5° 0-2

+10°

T/2 or T/3

Max.28 Max.39.6

4. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 5. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Double bevel; Fillet 对接和T型接头:K型坡口;填角焊 Backing / 衬垫: Backing Material / 衬垫材料: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 1 填充1 Cap 1 盖面1 Fill 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 3. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

WPS-ST029 FCAW 药芯焊丝CO2气体保护焊 PQR-ST029

Revision / 修订:

<1> 半自动

Date / 日期:

2008-6-3 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 3G / 立 3F / 立 Uphill / 上行 AWS D1.1/2006

N/A / 不适用 N/A / 不适用 See Note 1 / 见注1

Back Gouging / 背面清根: Butt & T joint: Yes / 对接和T型接头:用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣 N/A / 不适用 N/A / 不适用 Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 See Note 1 / 见注1 Max. 191℃ / 最大191℃ Burner with gas / 燃气加热 —

Welding Process 焊接方法 FCAW FCAW FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 162~200 162~200 162~200 162~200 162~200

Volts (V) 电压 22~26 22~26 22~26 20~24 20~24

Travel Speed (mm/min) 行进速度 119~148 201~255 157~247 123~242 130~163

Heat Input (KJ/mm) 热输入 Max 2.62 最大2.62 Max 1.55 最大1.55 Max 1.99 最大1.99 Max 2.34 最大2.34 Max 2.22 最大2.22 接头详图
+10° -5°

Joint Details

side1

45°

0-2
T 0-2

T/2 or T/3

0-2

T

side2

45° -5°
Side2

+10°

Side1

45° -5°

+10°

45° -5° 0-2

+10°

T/2 or T/3

Max.28 Max.39.6

4. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 5. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: SAW: YS-SJ105G N/A / 不适用 FCAW: CO2(99.9%) FCAW:A5.20 E71T-1J FCAW: 4YSAH10 FCAW: 4YSH10 FCAW:GFL-71Ni, Φ1.2mm SAW: CJ·GNH-1,Φ4.0mm Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 Steel Group I and II 16~100mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: FCAW:String or Weave / 直线或横向摆动 SAW: String / 直线
FCAW: 10D(See Note2) / 10D(见注2)

WPS-ST030 FCAW+SAW 药芯焊丝CO2气体保护焊+埋弧自动焊 PQR-ST030 Butt joint: Single Vee 对接:V 型坡口 Yes / 用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订:

<1> 半自动+自动

Date / 日期: 2008-7-28 1/1

Welding Type / 焊接类型: SEMI- +AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 1G / 平 N/A / 不适用 N/A / 不适用 AWS D1.1/2006

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 1 / 见注1 Max. 196℃ / 最大196℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

Multi-pass / 多道焊 10~25mm SAW: 0~10° N/A / 不适用 Slag Removed 移除焊渣

Gas Flow / 气体流量: FCAW: 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm,母材应被预热到至少65℃;当母材厚度 大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

Welding Process 焊接方法 FCAW FCAW and/or SAW SAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 4.0mm 4.0mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni CJ·GNH-1 CJ·GNH-1

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 190~210 198~240 522~620 522~620

Volts (V) 电压 22~25 24~27 30~34 30~34

Travel Speed (mm/min) 行进速度 128~160 241~540 410~516 417~526

Heat Input (KJ/mm) 热输入 Max 2.45 最大2.45 Max 1.61 最大1.61 Max 3.09 最大3.09 Max 3.04 最大3.04 接头详图
+10°

Joint Details

40° -5°

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

+6 6-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: SAW: YS-SJ105G N/A / 不适用 FCAW: CO2(99.9%) FCAW:A5.20 E71T-1J FCAW: 4YSAH10 FCAW: 4YSH10 FCAW:GFL-71Ni, Φ1.2mm SAW: CJ·GNH-1,Φ4.0mm Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 Steel Group I and II 16~100mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: FCAW:String or Weave / 直线或横向摆动 SAW: String / 直线
FCAW: 10D(See Note2) / 10D(见注2)

WPS-ST031 FCAW(auto)+SAW
药芯焊丝CO2气体保护自动焊+埋弧自动焊

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

<1> AUTO 自动

Date / 日期: 2008-7-28 Page / 页码: AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用 1/1

PQR-ST031 Butt joint: Single Vee 对接:V 型坡口 Yes / 用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用

See Note 1 / 见注1 Max. 206℃ / 最大206℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

Multi-pass / 多道焊 10~25mm SAW: 0~10° N/A / 不适用 Slag Removed 移除焊渣

Gas Flow / 气体流量: FCAW: 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer Welding Process Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 4.0mm 4.0mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni CJ·GNH-1 CJ·GNH-1 Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 153~190 198~290 522~620 522~620 Volts (V) 电压 23~27 29~35 30~34 30~34 Travel Speed (mm/min) 行进速度 136~170 245~666 385~471 403~534 Heat Input (KJ/mm) 热输入 Max 2.26 最大2.26 Max 2.48 最大2.48 Max 3.29 最大3.29 Max 3.14 最大3.14 接头详图
+10°

Joint Details

焊道/焊层 焊接方法 Root FCAW(auto) 根部 Fill 填充 Cap 盖面
Note:

40° -5°

SAW

1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm,母材应被预热到至少65℃;当母材厚度 大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

FCAW(auto) and/or SAW

+6 6-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面 Welding Process 焊接方法 FCAW FCAW FCAW Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 135~170 180~220 180~220 Volts (V) 电压 21~24 22~25 22~25 Travel Speed (mm/min) 行进速度 146~182 348~700 348~700 Heat Input (KJ/mm) 热输入 Max 1.67 最大1.67 Max 0.95 最大0.95 Max 0.95 最大0.95 接头详图 Joint Details Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣 Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: N/A / 不适用 N/A / 不适用 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 Butt joint: Yes / 对接接头:用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: See Note 1 / 见注1 Max. 200℃ / 最大200℃ Burner with gas / 燃气加热 — WPS-ST032 FCAW 药芯焊丝CO2气体保护焊 PQR-ST032 According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用 Revision / 修订: <0> 半自动 AWS D1.1/2006 Date / 日期: 2008-4-9 1/1 Welding Type / 焊接类型: SEMI-AUTO Page / 页码:

45° -5° 10° 0-2
Max.8
+6 4-1

+10°

Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.11.3

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面 Welding Process 焊接方法 FCAW FCAW FCAW Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 135~170 145~180 145~180 Volts (V) 电压 18~22 19~23 19~23 Travel Speed (mm/min) 行进速度 133~166 123~153 123~153 Heat Input (KJ/mm) 热输入 Max 1.68 最大1.68 Max 2.02 最大2.02 接头详图 Joint Details Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣 Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: N/A / 不适用 N/A / 不适用 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 Butt joint: Yes / 对接接头:用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: See Note 1 / 见注1 Max. 140℃ / 最大140℃ Burner with gas / 燃气加热 — WPS-ST033 FCAW 药芯焊丝CO2气体保护焊 PQR-ST033 According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 3G / 立 3F / 立 Uphill / 上行 Revision / 修订: <0> 半自动 AWS D1.1/2006 Date / 日期: 2008-4-9 1/1 Welding Type / 焊接类型: SEMI-AUTO Page / 页码:

40° -5°

+10°

Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.11.3 Max.8

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

Max 2.02 最大2.02

+6 4-1

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST034 FCAW 药芯焊丝CO2气体保护焊 PQR-ST034

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: N/A / 不适用 N/A / 不适用 See Note 1 / 见注1 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用 AWS D1.1/2006

Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量:

Butt & T joint:Yes / 对接和T型接头:用 Butt & T type joint: Ceramic backing

对接和T型接头:陶质衬垫 N/A / 不适用 N/A / 不适用 A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm

Max. 200℃ / 最大200℃ Burner with gas / 燃气加热 —

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面 Welding Process 焊接方法 FCAW FCAW FCAW Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 135~170 165~210 165~210 Volts (V) 电压 21~24 22~25 22~25 Travel Speed (mm/min) 行进速度 161~200 364~700 364~700 Heat Input (KJ/mm) 热输入 Max 1.52 最大1.52 Max 0.87 最大0.87 Max 0.87 最大0.87 接头详图
+10°

Joint Details

45° -5°
+6

Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

0-2 45° -5° 4-1
+6 +10°

Max.8 Max.11.3

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

4-1

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST035 FCAW 药芯焊丝CO2气体保护焊 PQR-ST035

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: N/A / 不适用 N/A / 不适用 See Note 1 / 见注1 3G / 立 3F / 立 Uphill / 上行 AWS D1.1/2006

Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量:

Butt & T joint:Yes / 对接和T型接头:用 Butt & T type joint: Ceramic backing

对接和T型接头:陶质衬垫 N/A / 不适用 N/A / 不适用 A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm

Max. 130℃ / 最大130℃ Burner with gas / 燃气加热 —

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面 Welding Process 焊接方法 FCAW FCAW FCAW Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 135~170 155~190 155~190 Volts (V) 电压 19~22 20~23 20~23 Travel Speed (mm/min) 行进速度 136~170 111~139 111~139 Heat Input (KJ/mm) 热输入 Max 1.65 最大1.65 Max 2.36 最大2.36 Max 2.36 最大2.36 接头详图
+10°

Joint Details

45° -5°
+6

Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

0-2 45° -5° 4-1
+6 +10°

Max.8 Max.11.3

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

4-1

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST036 FCAW 药芯焊丝CO2气体保护焊 PQR-ST036

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用 AWS D1.1/2006

Backing / 衬垫: Backing Material / 衬垫材料: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量:

N/A / 不适用 N/A / 不适用 See Note 1 / 见注1

Back Gouging / 背面清根: Butt & T joint: Yes / 对接和T型接头:用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 1 填充1 Cap 1 盖面1 Fill 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 3. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

See Note 2 / 见注2 Max. 195℃ / 最大195℃ Burner with gas / 燃气加热 —

Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 10D(See Note3) / 10D(见注3) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 180~220 180~220 180~220 162~210 162~210

Volts (V) 电压 22~25 22~25 22~25 22~25 22~25

Travel Speed (mm/min) 行进速度 356~445 428~698 428~698 320~750 320~750

Heat Input (KJ/mm) 热输入 Max 0.93 最大0.93 Max 0.77 最大0.77 Max 0.77 最大0.77 Max 0.98 最大0.98 Max 0.98 最大0.98 接头详图 Joint Details

Side1

45° -5°

+10°

0-2
Side2 Side2

0-2 0-2
Side1

45° -5° 0-2

+10°

Max.8 Max.11.3

4. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 5. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST037 FCAW 药芯焊丝CO2气体保护焊 PQR-ST037

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 3G / 立 3F / 立 Uphill / 上行 AWS D1.1/2006

Backing / 衬垫: Backing Material / 衬垫材料: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量:

N/A / 不适用 N/A / 不适用 See Note 1 / 见注1

Back Gouging / 背面清根: Butt & T joint: Yes / 对接和T型接头:用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 1 填充1 Cap 1 盖面1 Fill 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 3. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

See Note 1 / 见注1 Max. 130℃ / 最大130℃ Burner with gas / 燃气加热 —

Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 135~170 153~190 153~190 144~180 144~180

Volts (V) 电压 19~22 20~23 20~23 20~24 20~24

Travel Speed (mm/min) 行进速度 188~235 139~174 139~174 132~165 132~165

Heat Input (KJ/mm) 热输入 Max 1.19 最大1.19 Max 1.89 最大1.89 Max 1.89 最大1.89 Max 1.97 最大1.97 Max 1.97 最大1.97 接头详图 Joint Details

Side1

45° -5°

+10°

0-2
Side2 Side2

0-2 0-2
Side1

45° -5° 0-2

+10°

Max.8 Max.11.3

4. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 5. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径 4.0mm 4.0mm Brand Name 焊材牌号 CJ·GNH-1 CJ·GNH-1 YS-SJ105G N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Side 1 Side 2 Welding Process 焊接方法 SAW SAW Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 500~ 580 500~ 580 Volts (V) 电压 26~31 27~33 Travel Speed (mm/min) 行进速度 1227~1411 1042~1198 Heat Input (KJ/mm) 热输入 Max 0.88 最大0.88 Max 1.10 最大1.10 接头详图 Joint Details Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 — — — CJ·GNH-1, Φ4.0mm Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: A, B, AH32, AH36 Steel Group I and II 8~10mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: String / 直线 N/A / 不适用
Single pass at each side

WPS-ST038 SAW 埋弧自动焊 PQR-ST038 Square butt joint I型(方型)坡口对接 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<1> AUTO 自动

Date / 日期: 2008-7-28 Page / 页码: AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 1 / 见注1 Max. 110℃ / 最大110℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

每面单道 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Side 1

0-1
Side 2

Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃. 2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径 4.0mm 4.0mm Brand Name 焊材牌号 CJ·GNH-1 CJ·GNH-1 YS-SJ105G N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Side 1 Side 2 Welding Process 焊接方法 SAW SAW Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 660~ 780 666~ 780 Volts (V) 电压 32~36 32~36 Travel Speed (mm/min) 行进速度 361~415 294~338 Heat Input (KJ/mm) 热输入 Max 4.66 最大4.66 Max 5.73 最大5.73 接头详图 Joint Details Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 — — — CJ·GNH-1, Φ4.0mm Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Steel Group I and II 14~16mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: String / 直线 N/A / 不适用
Single pass at each side

WPS-ST039 SAW 埋弧自动焊 PQR-ST039 Square butt joint I型(方型)坡口对接 N/A / 不适用 N/A / 不适用 See Note 1 / 见注1 See Note 1 / 见注1 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<1> AUTO 自动

Date / 日期: 2008-7-28 Page / 页码: AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 2 / 见注2 Max. 96℃ / 最大96℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

每面单道 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Side 1

0-1
Side 2

Note: 1. Gouging by carbon arc gas gouging is needed, the depth of gouging is no less than 3mm. 焊缝背面需要碳刨,则碳刨深度不小于3mm。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃. 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层
Single pass 单焊道

WPS-ST040 FCAW 药芯焊丝CO2气体保护焊 PQR-ST040 Fillet / 填角焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 A, B,D,E AH32, AH36,DH32,DH36, AEH32 and EH36 Steel Group I and II N/A / 不适用 ≤100mm Max.7.2mm / 最大7.2mm Max.10.2mm / 最大10.2mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm Technique / 技术 Preheat / 预热

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: N/A / 不适用 4F / 仰 N/A / 不适用 AWS D1.1/2006

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 1 / 见注1 N/A / 不适用 N/A / 不适用 —

N/A / 不适用 N/A / 不适用

String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Single pass / 单道焊 10~25mm N/A / 不适用 N/A / 不适用 N/A / 不适用

DCRP / 直流反接

Welding Process 焊接方法 FCAW

Filler Metal Dia. (mm) 直径 1.2mm Brand Name 焊材牌号 GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 Amp.s 安培 180~220

Volts (V) 电压 22~25

Travel Speed (mm/min) 行进速度 215~268

Heat Input (KJ/mm) 热输入 Max 1.54 最大1.54 接头详图 Joint Details

Max.7.2 Max.10.2

Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill&Cap 填充&盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

WPS-ST041 FCAW 药芯焊丝CO2气体保护焊 PQR-ST041 Fillet / 填角焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 A, B,D,E AH32, AH36,DH32,DH36, AEH32 and EH36 Steel Group I and II N/A / 不适用 ≤100mm Min.8.7mm / 最小8.7mm Min.12.3mm / 最小12.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm Technique / 技术 Preheat / 预热

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: N/A / 不适用 4F / 仰 N/A / 不适用 AWS D1.1/2006

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 1 / 见注1 Max. 126℃ / 最大126℃ N/A / 不适用 —

N/A / 不适用 N/A / 不适用

String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 180~220 180~220

Volts (V) 电压 22~25 22~25

Travel Speed (mm/min) 行进速度 265~331 357~446

Heat Input (KJ/mm) 热输入 Max 1.24 最大1.24 Max 0.92 最大0.92 接头详图 Joint Details

Min.8.7 Min.12.3

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径 4.0mm 4.0mm Brand Name 焊材牌号 CJ·GNH-1 CJ·GNH-1 YS-SJ105G N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Side 1 Side 2 Welding Process 焊接方法 SAW SAW Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 585~ 700 630~ 750 Volts (V) 电压 30~35 31~36 Travel Speed (mm/min) 行进速度 397~456 414~476 Heat Input (KJ/mm) 热输入 Max 3.70 最大3.70 Max 3.92 最大3.92 接头详图 Joint Details Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 — — — CJ·GNH-1, Φ4.0mm Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: A, B, D,AH32, AH36,DH32,DH36 Steel Group I and II 10~12mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: String / 直线 N/A / 不适用
Single pass at each side

WPS-ST042 SAW 埋弧自动焊 PQR-ST042 Square butt joint I型(方型)坡口对接 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<1> AUTO 自动

Date / 日期: 2008-7-28 Page / 页码: AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 1 / 见注1 Max. 96℃ / 最大96℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

每面单道 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Side 1

0-1
Side 2

Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21℃. 当母材温度低于0℃时,母材应被预热到至少21℃. 2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径 4.0mm 4.0mm Brand Name 焊材牌号 CJ·GNH-1 CJ·GNH-1 YS-SJ105G N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Side 1 Side 2 Welding Process 焊接方法 SAW SAW Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 540~ 650 612~ 700 Volts (V) 电压 28~32 30~34 Travel Speed (mm/min) 行进速度 375~431 351~403 Heat Input (KJ/mm) 热输入 Max 3.33 最大3.33 Max 4.07 最大4.07 接头详图 Joint Details Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 — — — CJ·GNH-1, Φ4.0mm Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: A, B, AH32, AH36 Steel Group I and II 12~14mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: String / 直线 N/A / 不适用
Single pass at each side

WPS-ST043 SAW 埋弧自动焊 PQR-ST043 Square butt joint I型(方型)坡口对接 N/A / 不适用 N/A / 不适用 See Note 1 / 见注1 See Note 1 / 见注1 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<1> AUTO 自动

Date / 日期: 2008-7-28 Page / 页码: AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 2 / 见注2 Max. 86℃ / 最大86℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

每面单道 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Side 1

0-1
Side 2

Note: 1. Gouging by carbon arc gas gouging is needed, the depth of gouging is no less than 3mm. 焊缝背面需要碳刨,则碳刨深度不小于3mm。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21℃. 当母材温度低于0℃时,母材应被预热到至少21℃. 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径 4.0mm 4.0mm 4.0mm 4.0mm 4.0mm Brand Name 焊材牌号 CJ·GNH-1 CJ·GNH-1 CJ·GNH-1 CJ·GNH-1 CJ·GNH-1 YS-SJ105G N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Filler 1 填充1 Cap 1 盖面1 Filler 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝熔敷金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 When the base ℃; metal thickness is over 65mm, the base metal shall be preheated to at least 110℃. 当母材温度低于0℃时,母材应被预热到至少21℃。当母材厚度大于20mm时,母材应被预热到至少10℃;当母材厚度大于38mm时,母材应被预热到至少65℃;当母材 厚度大于65mm,母材应被预热到至少110℃。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。
A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36

WPS-ST044 SAW 埋弧自动焊 PQR-ST044 Double Vee butt joint X型(双V型)坡口对接 N/A / 不适用 N/A / 不适用 Yes / 用 See Note 1 / 见注1 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<1> AUTO 自动

Date / 日期: Page / 页码: AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用

2008-4-9 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

See Note 2 / 见注2 Max. 196℃ / 最大196℃ Burner with gas / 燃气加热 —

Steel Group I and II 25~100mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 — — — CJ·GNH-1, Φ4.0mm String / 直线 N/A / 不适用
Multi-pass

N/A / 不适用 N/A / 不适用

多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

DCRP / 直流反接

Welding Process 焊接方法 SAW SAW SAW SAW SAW

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 414~ 500 540~ 650 478~ 580 500~ 600 522~ 620

Volts (V) 电压 30~34 30~34 30~34 30~35 30~34

Travel Speed (mm/min) 行进速度 508~584 417~479 420~506 364~529 377~489

Heat Input (KJ/mm) 热输入 Max 2.01 最大2.01 Max 3.18 最大3.18 Max 2.82 最大2.82 Max 3.47 最大3.47 Max 3.35 最大3.35 接头详图
+10° 50° -5°

Joint Details

Side1

0-1
Side2

5-12

+10° 55° -5°

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

WPS-ST045 SMAW 手工电弧焊 PQR-ST045 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用

2008-6-3 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动:

See Note 1 / 见注1 Max. 201℃ / 最大201℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Welding Process 焊接方法 SMAW SMAW SMAW

Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 108~140 153~190 153~190

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 19~22 21~26 21~26

Travel Speed (mm/min) 行进速度 37~46 129~373 157~350

Heat Input (KJ/mm) 热输入 Max 4.96 最大4.96 Max 2.29 最大2.29 Max 1.89 最大1.89 接头详图 Joint Details

45° -5° 10° 0-2
Max.28
+2 4-2

+10°

Max.39.6

2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

WPS-ST046 SMAW 手工电弧焊 PQR-ST046 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 3G / 立 3F / 立 Uphill / 上行

2008-6-3 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动:

See Note 1 / 见注1 Max. 128℃ / 最大128℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Welding Process 焊接方法 SMAW SMAW SMAW

Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 110~140 108~180 144~180

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 17~24 18~26 21~26

Travel Speed (mm/min) 行进速度 32~40 44~87 43~55

Heat Input (KJ/mm) 热输入 Max 6.27 最大6.27 Max 6.41 最大6.41 Max 6.56 最大6.56 接头详图 Joint Details

40° -5°

+10°

Max.39.6 Max.28

2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

+2 4-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST047 SMAW 手工电弧焊 PQR-ST047

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用

2008-6-3 1/1

Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材

N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

See Note 1 / 见注1 Max. 206℃ / 最大206℃ Burner with gas / 燃气加热 —

Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣 N/A / 不适用 N/A / 不适用

N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

Welding Process 焊接方法 SMAW SMAW SMAW

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 112~142 158~190 158~190

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 19~24 21~26 21~26

Travel Speed (mm/min) 行进速度 38~47 167~408 166~405

Heat Input (KJ/mm) 热输入 Max 5.34 最大5.34 Max 1.78 最大1.78 Max 1.79 最大1.79 接头详图
+10°

Joint Details

45° -5°
+2

0-2 45° -5° 4-2
+2 +10°

2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.28

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2
Max.39.6

4-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST048 SMAW 手工电弧焊 PQR-ST048

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 3G / 立 3F / 立 Uphill / 上行

2008-6-3 1/1

Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材

N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

See Note 1 / 见注1 Max. 156℃ / 最大156℃ Burner with gas / 燃气加热 —

Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣 N/A / 不适用 N/A / 不适用

N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

Welding Process 焊接方法 SMAW SMAW SMAW

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 111~140 117~170 140~170

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 21~24 22~25 22~25

Travel Speed (mm/min) 行进速度 32~40 41~73 50~66

Heat Input (KJ/mm) 热输入 Max 6.35 最大6.35 Max 6.24 最大6.24 Max 5.09 最大5.09 接头详图
+10°

Joint Details

45° -5°
+2

0-2 45° -5° 4-2
+2 +10°

2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.28

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2
Max.39.6

4-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Double bevel; Fillet 对接和T型接头:K型坡口;填角焊 Backing / 衬垫: Backing Material / 衬垫材料: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

WPS-ST049 SMAW 手工电弧焊 PQR-ST049

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用

2008-6-3 1/1

N/A / 不适用 N/A / 不适用 See Note 1 / 见注1

Back Gouging / 背面清根: Butt & T joint: Yes / 对接和T型接头:用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理: N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 1 填充1 Cap 1 盖面1 Fill 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

See Note 1 / 见注1 Max. 211℃ / 最大211℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣 N/A / 不适用 N/A / 不适用

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Process 焊接方法 SMAW SMAW SMAW SMAW SMAW

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 117~145 117~195 158~185 126~195 162~195

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 21~26 21~27 23~28 21~26 21~26

Travel Speed (mm/min) 行进速度 113~141 138~215 173~458 139~358 200~467

Heat Input (KJ/mm) 热输入 Max 2.00 最大2.00 Max 2.30 最大2.30 Max 1.80 最大1.80 Max 2.19 最大2.19 Max 1.52 最大1.52 接头详图
+10° -5°

Joint Details

side1

45°

0-2
T

T/2 or T/3

0-2
side2
+10°

T

3.2 or 4.0mm 3.2 或 4.0mm

45° -5°
Side2

0-2

Side1

45° -5°

+10°

45° -5° 0-2

+10°

T/2 or T/3

3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.28 Max.39.6

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Double bevel; Fillet 对接和T型接头:K型坡口;填角焊 Backing / 衬垫: Backing Material / 衬垫材料: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

WPS-ST050 SMAW 手工电弧焊 PQR-ST050

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 3G / 立 3F / 立 Uphill / 上行

2008-6-3 1/1

N/A / 不适用 N/A / 不适用 See Note 1 / 见注1

Back Gouging / 背面清根: Butt & T joint: Yes / 对接和T型接头:用 Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理: N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 1 填充1 Cap 1 盖面1 Fill 2 填充2 Cap 2 盖面2
Note: 1. Back gouging shall be carried out by carbon arc gas gouging and shall be gouging to weld metal. 背面清根采用碳弧气刨的方法,且直到焊缝金属显出碳刨方可停止。 2. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

See Note 1 / 见注1 Max. 136℃ / 最大136℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣 N/A / 不适用 N/A / 不适用

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Process 焊接方法 SMAW SMAW SMAW SMAW SMAW

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 117~140 116~140 116~140 110~170 135~170

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 19~25 19~25 19~25 19~26 21~26

Travel Speed (mm/min) 行进速度 72~90 70~92 73~95 51~90 49~65

Heat Input (KJ/mm) 热输入 Max 2.90 最大2.90 Max 2.99 最大2.99 Max 2.89 最大2.89 Max 5.24 最大5.24 Max 5.42 最大5.42 接头详图
+10° -5°

Joint Details

side1

45°

0-2
T

T/2 or T/3

0-2
side2
+10°

T

3.2 or 4.0mm 3.2 或 4.0mm

45° -5°
Side2

0-2

Side1

45° -5°

+10°

45° -5° 0-2

+10°

T/2 or T/3

3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.28 Max.39.6

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

WPS-ST051 SMAW 手工电弧焊 PQR-ST051 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm Technique / 技术 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用

2008-6-3 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 1 / 见注1 Max. 121℃ / 最大121℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

String or weave / 直线或横向摆动: Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

DCRP / 直流反接

Welding Process 焊接方法 SMAW SMAW SMAW

Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 108~145 117~190 117~190

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 17~24 18~27 18~27

Travel Speed (mm/min) 行进速度 52~65 139~256 139~256

Heat Input (KJ/mm) 热输入 Max 4.02 最大4.02 Max 2.22 最大2.22 Max 2.22 最大2.22 接头详图 Joint Details

45° -5° 10° 0-2
Max.8
+2 4-2

+10°

Max.11.3

2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

WPS-ST052 SMAW 手工电弧焊 PQR-ST052 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm Technique / 技术 Preheat / 预热

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 3G / 立 3F / 立 Uphill / 上行

2008-6-3 1/1

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 1 / 见注1 Max. 108℃ / 最大108℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

String or weave / 直线或横向摆动: Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

DCRP / 直流反接

Welding Process 焊接方法 SMAW SMAW SMAW

Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 113~145 113~145 113~145

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 17~24 17~24 17~24

Travel Speed (mm/min) 行进速度 68~85 60~75 60~75

Heat Input (KJ/mm) 热输入 Max 3.06 最大3.06 Max 3.47 最大3.47 Max 3.47 最大3.47 接头详图 Joint Details

40° -5°

+10°

Max.11.3 Max.8

2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

+2 4-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST053 SMAW 手工电弧焊 PQR-ST053

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 1G, 2G / 平、横 1F, 2F / 平、横 N/A / 不适用

2008-6-3 1/1

Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

See Note 1 / 见注1 Max. 136℃ / 最大136℃ Burner with gas / 燃气加热 —

A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm Technique / 技术

Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

N/A / 不适用 N/A / 不适用

String or weave / 直线或横向摆动: Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理:

String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

Welding Process 焊接方法 SMAW SMAW SMAW

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 108~145 126~195 126~195

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 19~26 19~27 19~27

Travel Speed (mm/min) 行进速度 47~58 150~256 150~256

Heat Input (KJ/mm) 热输入 Max 4.85 最大4.85 Max 2.10 最大2.10 Max 2.10 最大2.10 接头详图
+10°

Joint Details

45° -5°
+2

0-2 45° -5° 4-2
+2 +10°

2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.8

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2
Max.11.3

4-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Butt & T type joint: Single bevel; Fillet
对接和T型接头:单V 型坡口;填角焊

WPS-ST054 SMAW 手工电弧焊 PQR-ST054

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法:

<0> Manual 手动

Date / 日期: Page / 页码: AWS D1.1/2006 3G / 立 3F / 立 Uphill / 上行

2008-6-3 1/1

Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊条-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: Filler Metal Dia. (mm) 直径
3.2mm 3.2 or 4.0mm 3.2 或 4.0mm

N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

See Note 1 / 见注1 Max. 116℃ / 最大116℃ Burner with gas / 燃气加热 —

A, B, AH32, AH36 Steel Group I and II 8~16mm ≤100mm Max.8mm / 最大8mm Max.11.3mm / 最大11.3mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.5 E7015-G 4Y 4YSH10 TL-507Ni, Φ3.2mm&4.0mm Technique / 技术

Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

N/A / 不适用 N/A / 不适用

String or weave / 直线或横向摆动: Single or Multi-pass / 单道或多道: Electrode Extension / 焊条伸长: Electrode Angle / 焊条角度: Peening / 锤击: Interpass Cleaning / 道间清理:

String or Weave / 直线或横向摆动 Multi-pass / 多道焊 N/A / 不适用 N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接

Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。

Welding Process 焊接方法 SMAW SMAW SMAW

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 110~140 123~165 123~165

Brand Name 焊材牌号 TL-507Ni TL-507Ni TL-507Ni

Volts (V) 电压 17~22 17~22 17~22

Travel Speed (mm/min) 行进速度 35~43 43~53 43~53

Heat Input (KJ/mm) 热输入 Max 5.35 最大5.35 Max 5.12 最大5.12 Max 5.12 最大5.12 接头详图
+10°

Joint Details

45° -5°
+2

0-2 45° -5° 4-2
+2 +10°

2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Max.8

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2
Max.11.3

4-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36 AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm, 母材应被预热到至少65℃;当母材厚度大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。

WPS-ST056 FCAW 药芯焊丝CO2气体保护焊 PQR-ST056 Butt joint: Single Vee; Fillet 对接:V 型坡口;填角焊 Butt joint: Yes / 对接接头:用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订:

<0> 半自动

Date / 日期: 2008-7-28 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 1G / 平 1F / 平 N/A / 不适用 AWS D1.1/2006

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动:

See Note 1 / 见注1 Max. 191℃ / 最大191℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm ≤100mm Max.28mm / 最大28mm Max.39.6mm / 最大39.6mm Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm

N/A / 不适用 N/A / 不适用

String or Weave / 直线或横向摆动 10D(See Note2) / 10D(见注2) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Welding Process 焊接方法 FCAW FCAW FCAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 153~200 198~240 207~260

Volts (V) 电压 22~26 23~27 25~30

Travel Speed (mm/min) 行进速度 141~176 217~448 321~547

Heat Input (KJ/mm) 热输入 Max 2.21 最大2.21 Max 1.79 最大1.79 Max 1.46 最大1.46 接头详图
+10°

Joint Details

45° -5°

Max.39.6 Max.28

3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 4. This WPS may be used for repairing self, but repair welding in the same area may be carried out max. twice. 这个WPS可以被用于自己本身的修补,但在同一部位的修补次数最多2次。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

+6 6-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: SAW: YS-SJ105G N/A / 不适用 FCAW: CO2(99.9%) FCAW:A5.20 E71T-1J FCAW: 4YSAH10 FCAW: 4YSH10 FCAW:GFL-71Ni, Φ1.2mm SAW: CJ·GNH-1,Φ4.0mm Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 A, B, AH32, AH36 Steel Group I and II 14~28mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: FCAW:String or Weave / 直线或横向摆动 SAW: String / 直线
FCAW: 10D(See Note2) / 10D(见注2)

WPS-ST057 FCAW+SAW 药芯焊丝CO2气体保护焊+埋弧自动焊 PQR-ST057 Butt joint: Single Vee 对接:V 型坡口 Yes / 用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用 Preheat / 预热

Revision / 修订:

<1> 半自动+自动

Date / 日期: 2008-7-28 1/1

Welding Type / 焊接类型: SEMI- +AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: 1G / 平 N/A / 不适用 N/A / 不适用 AWS D1.1/2006

Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

See Note 1 / 见注1 Max. 206℃ / 最大206℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

Multi-pass / 多道焊 10~25mm SAW: 0~10° N/A / 不适用 Slag Removed 移除焊渣

Gas Flow / 气体流量: FCAW: 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面
Note: 1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm,母材应被预热到至少65℃;当母材厚度 大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

Welding Process 焊接方法 FCAW FCAW and/or SAW SAW

Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 4.0mm 4.0mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni CJ·GNH-1 CJ·GNH-1

Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 162~200 180~210 410~550 500~650

Volts (V) 电压 21~26 21~26 30~36 30~36

Travel Speed (mm/min) 行进速度 137~171 214~267 441~589 429~493

Heat Input (KJ/mm) 热输入 Max 2.28 最大2.28 Max 1.53 最大1.53 Max 2.70 最大2.70 Max 3.27 最大3.27 接头详图
+10°

Joint Details

40° -5°

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

+6 6-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: SAW: YS-SJ105G N/A / 不适用 FCAW: CO2(99.9%) FCAW:A5.20 E71T-1J FCAW: 4YSAH10 FCAW: 4YSH10 FCAW:GFL-71Ni, Φ1.2mm SAW: CJ·GNH-1,Φ4.0mm Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流: DCRP / 直流反接 A, B, AH32, AH36 Steel Group I and II 14~28mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 Technique / 技术 String or weave / 直线或横向摆动: FCAW:String or Weave / 直线或横向摆动 SAW: String / 直线
FCAW: 10D(See Note2) / 10D(见注2)

WPS-ST058 FCAW(auto)+SAW
药芯焊丝CO2气体保护自动焊+埋弧自动焊

Revision / 修订: Welding Type / 焊接类型: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间:

<1> AUTO 自动

Date / 日期: 2008-7-28 Page / 页码: AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用 1/1

PQR-ST058 Butt joint: Single Vee 对接:V 型坡口 Yes / 用 Ceramic backing / 陶质衬垫 N/A / 不适用 N/A / 不适用

See Note 1 / 见注1 Max. 206℃ / 最大206℃ Burner with gas / 燃气加热 —

N/A / 不适用 N/A / 不适用

Multi-pass / 多道焊 10~25mm SAW: 0~10° N/A / 不适用 Slag Removed 移除焊渣

Gas Flow / 气体流量: FCAW: 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer Welding Process Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 4.0mm 4.0mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni CJ·GNH-1 CJ·GNH-1 Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 162~200 210~250 450~550 522~620 Volts (V) 电压 23~28 25~29 28~35 30~34 Travel Speed (mm/min) 行进速度 129~161 212~265 505~595 444~530 Heat Input (KJ/mm) 热输入 Max 2.61 最大2.61 Max 2.05 最大2.05 Max 2.29 最大2.29 Max 2.92 最大2.92 接头详图
+10°

Joint Details

焊道/焊层 焊接方法 Root FCAW(auto) 根部 Fill 填充 Cap 盖面
Note:

40° -5°

SAW

1. When the base metal temperature is below 0℃,the base metal shall be preheated to at least 21 ℃. When the base metal thickness is over 20mm, the base metal shall be preheated to at least 10 ℃; When the base metal thickness is over 38mm, the base metal shall be preheated to at least 65 ℃; When the base metal thickness is over 65mm, the base metal shall be preheated to at least 110 ℃. 当母材温度低于0℃时,母材应被预热到至少21℃.当母材厚度大于20mm,母材应被预热到至少10℃;当母材厚度大于38mm,母材应被预热到至少65℃;当母材厚度 大于65mm,母材应被预热到至少110℃。 2. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 3. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

0-2

FCAW(auto) and/or SAW

+6 6-2

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面 Welding Process 焊接方法 FCAW FCAW FCAW Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71 GFL-71 GFL-71 Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 190~230 190~230 190~230 Volts (V) 电压 22~25 22~25 22~25 Travel Speed (mm/min) 行进速度 252~315 226~282 226~282 Heat Input (KJ/mm) 热输入 Max 1.37 最大1.37
Repair welding by FCAW after defect is removed. 缺陷去除后,用FCAW修补.

WPS-ST059 FCAW repair for SAW
药芯焊丝CO2气体保护焊修补埋弧自动焊

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: N/A / 不适用 N/A / 不适用 Min.100℃ / 最小100℃ AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用

PQR-ST059 Butt joint: Single Vee 对接:V 型坡口 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 A, B, AH32, AH36 Steel Group I and II 8~16mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1 3YSAH10 3YSH10 GFL-71, Φ1.2mm

Max. 181℃ / 最大181℃ Burner with gas / 燃气加热 —

String or Weave / 直线或横向摆动 10D(See Note1) / 10D(见注1) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Joint Details 接头详图

Max 1.52 最大1.52 Max 1.52 最大1.52

Note: 1. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. Repair welding in the same area may be carried out max. twice. 同一部位的修补次数最多2次。 4. The welding consumable of SAW are CJ·GNH-1 and YS-SJ105G. 埋弧自动焊的焊材为焊丝:CJ·GNH-1,焊剂:YS-SJ105G。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SAW WELD -METAL 埋弧自动焊熔敷金属

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面 Welding Process 焊接方法 FCAW FCAW FCAW Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71Ni GFL-71Ni GFL-71Ni Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 180~220 198~240 198~240 Volts (V) 电压 22~25 22~25 22~25 Travel Speed (mm/min) 行进速度 267~333 252~315 252~315 Heat Input (KJ/mm) 热输入 Max 1.24 最大1.24
Repair welding by FCAW after defect is removed. 缺陷去除后,用FCAW修补.

WPS-ST060 FCAW repair for SAW
药芯焊丝CO2气体保护焊修补埋弧自动焊

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: N/A / 不适用 N/A / 不适用 Min.100℃ / 最小100℃ AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用

PQR-ST060 Butt joint: Single Vee 对接:V 型坡口 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用 A, B, AH32, AH36 Steel Group I and II 8~16mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1J 4YSAH10 4YSH10 GFL-71Ni, Φ1.2mm

Max. 166℃ / 最大166℃ Burner with gas / 燃气加热 —

String or Weave / 直线或横向摆动 10D(See Note1) / 10D(见注1) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Joint Details 接头详图

Max 1.43 最大1.43 Max 0.78 最大0.78

Note: 1. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. Repair welding in the same area may be carried out max. twice. 同一部位的修补次数最多2次。 4. The welding consumable of SAW are CJ·GNH-1 and YS-SJ105G. 埋弧自动焊的焊材为焊丝:CJ·GNH-1,焊剂:YS-SJ105G。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SAW WELD -METAL 埋弧自动焊熔敷金属

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Method of Gouging / 清根方法: Base Metal / 母材 Class Spec. / 船级社材料级别: AWS Spec. / AWS材料级别: Thick. of Groove / 坡口焊厚度: Thick. of Fillet / 角焊厚度: Throat Thick. of Fillet / 角焊焊喉: Leg Length. of Fillet / 焊脚长度: Type of Base Metal / 母材类型: Filler Metal / 填充金属 AWS Spec. / AWS焊材级别: ABS Classification / ABS焊材级别: CCS Classification / CCS焊材级别: Brand & Dia. / 焊材牌号和直径: Shielded / 保护 Flux Tradename / 焊剂牌号: Electr.-Flux(class) / 焊丝-焊剂级别: Shielding Gas / 保护气体: Gas Flow / 气体流量: N/A / 不适用 N/A / 不适用 CO2(99.9%) 14-22L/min. / 14-22升/分钟 Welding Parameters / 焊接参数 Weld Layer 焊道/焊层 Root 根部 Fill 填充 Cap 盖面 Welding Process 焊接方法 FCAW FCAW FCAW Filler Metal Dia. (mm) 直径 1.2mm 1.2mm 1.2mm Brand Name 焊材牌号 GFL-71 GFL-71 GFL-71 Current Type& Palarity 电流&极性 DCRP 直流反接 DCRP 直流反接 DCRP 直流反接 Amp.s 安培 190~230 180~220 180~220 Volts (V) 电压 25~29 24~28 24~28 Travel Speed (mm/min) 行进速度 250~312 180~333 173~328 Heat Input (KJ/mm) 热输入 Max 1.60 最大1.60
Repair welding by FCAW after defect is removed. 缺陷去除后,用FCAW修补.
A,B,D,E,AH32,AH36,DH32,DH36,EH32,EH36

WPS-ST061 FCAW repair for SAW
药芯焊丝CO2气体保护焊修补埋弧自动焊

Revision / 修订:

<0> 半自动

Date / 日期:

2008-4-9 1/1

Welding Type / 焊接类型: SEMI-AUTO Page / 页码: According to Code / 根据标准: Position / 位置 Position of Groove / 坡口焊位置: Position of Fillet / 角焊位置: Vertical progression / 立焊方向: Preheat / 预热 Preheat Temperature / 预热温度: Interpass Temperature / 层间温度: Heating Method / 加热方法: Other / 其它: Post Weld Heat Treatment / 焊后热处理 Holding Temperature / 保温温度: Holding Time / 保温时间: Technique / 技术 String or weave / 直线或横向摆动: N/A / 不适用 N/A / 不适用 Min.100℃ / 最小100℃ AWS D1.1/2006 1G / 平 N/A / 不适用 N/A / 不适用

PQR-ST061 Butt joint: Single Vee 对接:V 型坡口 N/A / 不适用 N/A / 不适用 N/A / 不适用 N/A / 不适用

Max. 166℃ / 最大166℃ Burner with gas / 燃气加热 —

Steel Group I and II 16~100mm N/A / 不适用 N/A / 不适用 N/A / 不适用 Plate or Pipe(Dia.≥600mm) 板或直径≥600mm的管 A5.20 E71T-1 3YSAH10 3YSH10 GFL-71, Φ1.2mm

String or Weave / 直线或横向摆动 10D(See Note1) / 10D(见注1) Multi-pass / 多道焊 10~25mm N/A / 不适用 N/A / 不适用 Slag Removed 移除焊渣

Max. Width of weave / 最大摆动宽度: Single or Multi-pass / 单道或多道: Electrode Extension / 焊丝伸长: Electrode Angle / 焊丝角度: Peening / 锤击: Interpass Cleaning / 道间清理: Electrical Characteristics / 电特性 Current / 电流:

DCRP / 直流反接

Joint Details 接头详图

Max 2.06 最大2.06 Max 2.14 最大2.14

Note: 1. "D" denotes the diameter of eletrode. "D"表示为焊丝直径。 2. Internal and external surface to be welded shall be cleaned a min. of 25mm, each side of weld by grind or power brush and free from paint, oil, rust, scale and other material that would be detrimental to the weld. 焊前,坡口内表面和左右25mm宽的外表面应用打磨或钢丝刷清洁,去除油漆、油污、锈、水垢和其它对焊接有害的物质。 3. Repair welding in the same area may be carried out max. twice. 同一部位的修补次数最多2次。 4. The welding consumable of SAW are CJ·GNH-1 and YS-SJ105G. 埋弧自动焊的焊材为焊丝:CJ·GNH-1,焊剂:YS-SJ105G。

Prepared: (SWS) Date:

Approved: (ABS) Date:

(CCS) Date:

SAW WELD -METAL 埋弧自动焊熔敷金属

SHANGHAI WAIGAOQIAO SHIPBUILDING CO.,LTD.
Welding Procedure Specification (WPS)
WPS No. / WPS 编号: Welding Process(es) / 焊接方法: Supporting PQR No. / 采用PQR编号: Joint Design / 接头设计 Type / 类型: Backing / 衬垫: Backing Material / 衬垫材料: Back Gouging / 背面清根: Metho

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