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盖威狮GEWES万向轴样本


万向传动轴 施塔特伊尔姆(stadtilm)制造

2010/2011
万向传动轴 极限扭矩 350-370 000 Nm Cardan shafts from 350 up to 370 000 Nm

Location and history
GEWES is located in Stadtilm, a town in Thuringia with excellent traffic links to all directions. The motorways from Frankfurt via Bad Hersfeld to Dresden (A 5, A 4) and the motorways A 71 / A 73 to the South are not far away. GEWES employs highly skilled specialist workers and is one of Europe's most experienced manufacturers of cardan shafts. Cardan shaft production started in Stadtilm in 1942, when Rheinmetall Borsig AG shifted its production facility here. Discounting a short interruption after the war, cardan shafts have been made in Stadtilm ever since. Over the course of several decades, a group of highly experienced specialists have developed in design, process scheduling and production of cardan shafts. GEWES is a privately owned company with a workforce of more than 300 employees.

地理位置和历史
盖威狮(GEWES)万向传动轴有限公司位于德国图林 根(Thuringia)州的施塔特伊尔姆(Stadtilm)市,地理 位置优越,交通便捷。 公司所在地位于从法兰克福(Frankfurt)经由巴特赫斯 菲尔德(Bad Hersfeld)至德累斯顿(Dresden)的A5/A4 高速公路,以及通往南方的A71/A73高速公路附近。 盖威狮(GEWES)员工具有高超的专业技能,这也使得 公司成为欧洲最富盛名的万向传动轴生产厂家之一。 1942年,当Rheinmetall Borsig股份有限公司将它的 万向轴生产厂搬迁到施塔特伊尔姆(Stadtilm)市 后,这里便开始了此类产品的生产历史。除了战后 短暂的停产,万向传动轴在这里的生产持续至今。 在几十年的生产实践中,一批具有丰富经验的专家 型员工,对万向传动轴的产品设计、制造工艺以及 生产组织进行了持续的发展、改进。 盖威狮(GEWES)是一家私营企业,员工300余人。

Contents #
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Product description Model range Cardan shaft - variants Explanations Cardan shafts up to 6200 Nm Cardan shafts 8,8 ... 25 kNm Cardan shafts 28 ... 55 kNm Cardan shafts 55 ... 200 kNm Cardan shafts 75 ... 370 kNm Super short cardan shafts up to 160 kNm Flange joints / Double joints Flanges / Flange boltings Journal cross assemblies Companion flanges

目录
产品概述 产品型号 万向传动轴-延伸产品 说明 极限扭矩≤6200 Nm的万向传动轴 极限扭矩8.8-25 kNm的万向传动轴 极限扭矩28-55 kNm的万向传动轴 极限扭矩55-200 kNm的万向传动轴 极限扭矩75-370 kNm的万向传动轴 极限扭矩≤160 kNm的超短型万向传动轴 单关节/双关节法兰连接 法兰/法兰螺栓 十字轴组件 配对法兰 选型举例 万向传动轴应用建议

Page 页码 4 5 7 8 10 12 14 16 18 20 21 22 34 36 38 39

Copyright 2010 by Gelenkwellenwerk Stadtilm GmbH All rights reserved. This publication must not be duplicated in whole or in part without our prior written permission. We will not be liable for any errors or omissions in this catalogue. Technical consultation with GEWES Gelenkwellenwerk Stadtilm GmbH is a necessity to ensure the proper function of the products. This catalogue supersedes all earlier editions. subject to modifications

盖威狮(GEWES)拥有此2010版样本的版权, 未经本公司书面授权禁止全部或部分转载。

Designation samples Application engineering advice on the use of cardan shafts Certifications Contacts

我们不对样本中出现的错误和疏漏承担责任。 为了更好地使用本公司产品,在必要时,请咨询 盖威狮(GEWES)公司技术部门。 此版本为最新版本。 必要时会做进一步修改。

认证 联系方式

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General product description
No machine element other than a cardan shaft allows power transmission of torque between spacially offset driving and driven shafts whose position can be changed during operation. # # Spatial angular motion and changes of axial length are ensured by advanced constructional elements. # # # Thus, cardan shafts have become an indispensable transmission component in automotive engineering and industry. # # Cardan shafts offer ##### ? universal application ##### ? excellent efficiency ##### ? high reliability ##### ? low maintenance ##### ? easy use # # They are an integral part in almost all industries with mechanical drives. # Convince yourself that our products will solve your drive problems to your complete satisfaction. This catalogue is intended as a source of ready reference.

产品概述
万向传动轴是在具有空间偏移量的主传动轴和被驱动 轴间,实现扭矩传递的最佳产品。在运转过程中,主 /被动轴相对位置可以改变。

Model range cardan shafts
?Standard cardan shafts?
Cardan shafts for lifetime- based applications in vehicles, paper machines, ships and industrial plants.
Size 型号 Limiting torque 极限扭矩 [Nm] Alternating torque 交变扭矩 [Nm] 100 320 1000 1300 1700 2500 4000 5100 5100 7300 11000 13000 18000 23000 23000 24000 45000 58000 70000 70000 Swing diameter 回转直径 [mm] 60 90 98 115 125 155 160 174 170 178 204 204 215 250 265 250 250 285 315 350 370

万向传动轴型号范围
? 标准万向传动轴 ?
应用于车辆,造纸机械,船舶和工业领域,基于使用 寿命为核心的万向传动轴.
Flange connection KV/XS 法兰连接 [mm] 1120/1300 1120/1300/1400 1400/1500 1500/1600 1600/1700/1800 1600/1700/1800 1800 1800 1800/1880 1880 1880/1900 1880 100 120 120 152 152/180 180 180 180 200 -

通过采用优异的结构组件,万向传动轴可以实现带有 一定空间角度的运动以及传动轴长度的变化。

Flange connection DIN法兰连接 [mm] 58/65 75/90/100 90/100/120 100/120/150 120/150/165/180 150/165/180 150/165/180 180/225 180/225 180/220/225/250 180/225/250 225/250/285 250/285 285 250/285/315 285/315 285/315/350 315/350/390 350/390/435 350/390/435

Flange connection SAE法兰连接

因此万向轴成为机车和工业领域不可或缺的传动组 件。

万向传动轴特点: ? 应用广泛 ? 效率高 ? 可靠性强 ? 维护成本低 ? 使用便捷 万向传动轴在几乎所有需要机械驱动的工业领域都是 必需的部件。 请相信我们的产品会完美实现您的传动要求,让您满 意。本手册可作参考资料。

15 30 43 53 63 58 68 70 72 73 77 79 80 83 84 85 86 90 95 97 98

350 1100 2400 4200 6200 8800 11500 17000 21000 25000 28000 34000 33000 40000 55000 55000 58000 120000 175000 200000 200000

?Heavy duty cardan shafts?
Cardan shafts for torque- based applications in rolling mills and industrial plants.

?重载万向传动轴?
应用于轧钢机械和工业领域,基于传递扭矩为核心的 万向传动轴
Flange connection Face key 法兰连接端面键 [mm] 250/285 285/315 315/350 350/390 390/435 Flange connection DIN法兰连接 [mm] 285/315 315/350 350/390 390/435 435

我们期待着与您富有成效的合作!
We are looking forward to having a fruitful cooperation with you!

Size 型号

Limiting torque 极限扭矩 [Nm]

Alternating torque 交变扭矩 [Nm] 30000 53000 72000 100000 140000

Swing diameter 回转直径 [mm] 250 285 315 350 390

86-H 90-H 95-H 97-H S1-H

75000 150000 180000 260000 370000

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Our product ranges also includes
? Double cardan shafts ?
For front-wheel drives of trucks, off road vehicles, tractors, building machines etc. Size
型号

我们的产品范围还包括

Cardan shaft-variants

万向传动轴-延伸产品

? 双关节万向传动轴 ?
应用于卡车、越野车、拖拉机和 建筑机械等的前轮驱动

Cardan shafts with length displacement Normal angle design - Code No. 41 and 45 Normal angle design - Code No. 51 and 55 Wide angle design - Code No. 46

具有长度补偿功能的万向传动轴 Swing diameter
回转直径 [mm] 112 138 115/128/128 152 172

Largest permitted short-time torque
瞬时许用最大扭矩 [Nm] 4000 8000 3200/4000/6000 12000 15000

Angle of deflection
摆角 [ °] 50 42/50 52/52/43 42 42

标准摆角设计-代码41和45 标准摆角设计-代码51和55 大摆角设计-代码46

41 51 61 71 81

Cardan shafts without length displacement Normal angle design - Code No. 47 and 57 Wide angle design - Code No. 48

无长度补偿功能的万向传动轴
标准摆角设计-代码47和57 大摆角设计-代码48

? Precision turned parts ?
Our range of production includes: ? Gear parts, such as differential pins in many variations ? Shift forks, shift fingers, guide bolts, etc. with more than 1 million components per year ? Besides control parts like king pins etc. ? Splined drive shafts ? Hydraulic components ? Water pump parts

? 精密传动部件 ?
产品包括 ? 齿轮部件,例如各类差动销 ? 年供货逾百万件的变速杆、滑叉、导向销 ? 中枢销操控部件 ? 带花键的驱动轴 ? 液压零件 ? 水泵零件

Short cardan shafts with length displacem. Normal angle design - Code No. 43 and 53 Wide angle design - Code No. 44

短型并具有长度补偿功能的万向传动轴
标准摆角设计-代码43和53 大摆角设计-代码44

Super short cardan shafts with length displacement Reduced deflection angle design - Code No. 4496

超短型并具有长度补偿功能的万向传动轴
小摆角设计-代码4496

? Drive shafts ?
Splined drive shafts with or without flanges for trucks, commercial vehicles etc. Available sizes: Shaft length Shaft diameter Flange diameter Profile diameter Profile according to Modulus Mass
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? 驱动轴 ?
应用于卡车和商用车辆,带或者不带法兰 的花键驱动轴 轴长 轴径 法兰直径 剖面直径 剖面标准 模数 重量 500 ... 1400 mm 30 ... 70 mm 最大250 mm 最大100 mm DIN 5480和5482标准 1 ... 3 最重可达30千克

Flange joints Normal angle design - Code No. 310 Wide angle design - Code No. 314

单关节法兰连接
标准摆角设计-代码310 大摆角设计-代码314

500 ... 1400 mm 30 ... 70 mm up to 250 mm up to 100 mm DIN 5480 and 5482 1 ... 3 up to 30 kg

Double joints Normal angle design - Code No. 7670 Wide angle design - Code No. 7675

双关节法兰连接
标准摆角设计-代码7670 大摆角设计-代码7675

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#
MdG MdW MA # KZ L Lmin # LZ # LZ min # LZ max # LA LA min LA max LB z Bmax m mmin mmax mR J # Jmin # Jmax # JR C # Cmin # Cmax # CR

Explanations
Limiting torque Alternating torque Tightening torque of flange fastening bolts # Code number (design) Length of cardan shaft Shortest length of cardan shaft without length displacement Compressed length # Shortest compressed length # Longest compressed length # Length compensation Length compensation for LZ min Length compensation for LZ max Operating length Number of flange holes Maximum joint deflection angle Mass of cardan shaft for L Mass of cardan shaft for Lmin resp. LZ min Mass of cardan shaft for LZ max Mass per 1 m tube length Moment of inertia of cardan shaft for L Moment of inertia of cardan shaft for Lmin resp. LZ min Moment of inertia of cardan shaft for LZ max Moment of inertia per 1 m tube length Torsional stiffness of the cardan shaft for L Torsional stiffness of the cardan shaft for Lmin resp. LZ min Torsional stiffness of the cardan shaft for LZ max Torsional stiffness per 1 m tube length
极限扭矩 交变扭矩

参数说明

#
# MdG # # MdW # # #

Torque definitions
Capable of transmitting torque at a limited frequency without damage to the function of the cardan shaft At this torque the cardan shaft is permanently solid at alternating loads. The permanently solid at pulsating load (Md Sch) can be calculated as follows: Md Sch = MdW x 1,45

扭矩定义
在限定的频率范围内,在不损坏万向传动轴功 能的情况下所能传递的扭矩。 万向传动轴可以永久稳固使用时的交变扭矩 值,该脉动交变扭矩载荷的数值Md Sch可以根 据以下公式计算: Md Sch=MdW x 1,45

法兰紧固螺栓的拧紧扭矩 # 设计代码 万向传动轴长度(无长度补偿型) 无长度补偿功能的万向传动轴最小长度 压缩后的长度(长度补偿型万向传动轴) # 压缩后长度的最短值 # 压缩后长度的最大值 # 长度补偿量 LZ min长度补偿量 LZ max长度补偿量 运转时长度 法兰连接孔数 最大摆角 长度为L时万向传动轴的质量 长度为Lmin或LZ min时万向传动轴的质量 长度为LZ max时万向传动轴的质量 每米管身长度的质量 长度为L时万向传动轴的转动惯量 长度为Lmin或LZ min时万向传动轴的转动惯量 长度为LZ max时万向传动轴的转动惯量 每米管身长度的转动惯量 长度为L时万向传动轴的抗扭刚度 长度为Lmin或LZ min时万向传动轴的抗扭刚度 长度为LZ max时万向传动轴的抗扭刚度 每米管身长度的抗扭刚度

Determining the length LZ of cardan shaft in a static application:
- Size ##### 15: LZ = LB - 10 - Size ##### 30: LZ = LB - 20 - Sizes 43 ... 70: LZ = LB - 45 - Sizes 72 ... S1: LZ = LB - 50

万向传动轴静态时的长度确定:
- 型号 15: LZ = LB - 10 - 型号##### 30: LZ = LB - 20 - 型号 43 ... 70: LZ = LB - 45 - 型号 72 ... S1: LZ = LB - 50

Calculation of m, J and C for other cardan shaft lengths than specified in the dimension charts:
Determine the length of the additional tube (LR):

在尺寸图中未列出的,其它长度的万向传动轴的 质量m、转动惯量J和抗扭刚度C的计算方法:
确定额外延长的管身长度(LR):

resp. 或

1. Mass: 质量

2. Moment of inertia: 转动惯量

3. Torsional stiffness: 抗扭刚度

All denoted and calculable technical parameters are valid for the cardan shaft as an independent system. Influences of overall system will not be considered! If you have questions to this please ask our design department.
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Note!

注意!
以上直接列明和经计算得出的技术参数仅适用于独立 系统的作用下,未考虑整个系统的影响。 如有疑问请咨询本公司设计部门。

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Cardan shafts up to 6200 Nm
Size 型号 15 30 43 53 63 MdG [Nm] 350 1100 2400 4200 6200 MdW [Nm] 100 320 1000 1300 1700 d1 [mm] 65 90 100 120 150 d2 [mm] 52,0 74,5 84,0 101,5 130,0 d3 [mm] 35 47 57 75 90 z x d4 [mm] 4x6 4x8 6x8 8 x 10 8 x 12

极限扭矩可达6200 Nm的万向传动轴
b [mm] 4,5 6,0 6,5 8,0 10,0 t1 [mm] 2 3 3 3 3 d5 [mm] 42 62 50 70 95 t2 [mm] 8 12 20 22 24 d7 [mm] 60 90 98 115 125 d6 [mm] 30 50 60 70 80 s [mm] 2,5 2,0 3,0 3,0 3,5

Cardan shafts with length displacem.
Normal angle design - Code No. 41 and 45 Wide angle design - Code No. 46
Size 型号 15 30 30 43 43 53 53 63 63 ? KZ max [°] 41 45 46 45 46 45 46 45 46 25 20 30 25 35 25 35 20 35 e [mm] 32 40 47 48 58 56 70 62 80 LZ min [mm] 275 365 380 440 460 490 520 530 565 LA [mm] 25 50 50 110 110 110 110 110 110 m min [kg] 1,9 4,6 4,8 8,4 8,8 12,7 13,6 19,5 20,6

具有长度补偿功能的万向传动轴
标准摆角设计-代码41和45 大摆角设计-代码46
J min [kgm?] 0,00105 0,0030 0,0033 0,0077 0,0082 0,0134 0,0148 0,0250 0,0270 C min [kNm/rad] 5,3 22,0 21,2 35,5 32,5 55,4 49,8 88,5 80,8 mR [kg] 1,70 2,37 2,37 4,22 4,22 4,96 4,96 6,60 6,60 JR [kgm?] 0,00032 0,00137 0,00137 0,00344 0,00344 0,00557 0,00557 0,00968 0,00968 CR [kNm/rad] 3,38 14,3 14,3 35,9 35,9 58,2 58,2 101 101

Explanations see page 8 Other flange connections see pages 23, 31 and 33

注释见第8页 其它形式的法兰连接见页码23,31和33

Code No./ 代码 41, 45, 46

Cardan shafts without length displ.
Normal angle design - Code No. 47 Wide angle design - Code No. 48
Size 型号 15 30 30 43 43 53 53 63 63 KZ ? max [°] 47 47 48 47 48 47 48 47 48 25 20 30 25 35 25 35 20 35 e [mm] 32 40 47 48 58 56 70 62 80 L min [mm] 165 215 230 250 270 285 315 320 355 m min [kg] 1,2 3,3 3,5 4,8 5,7 7,2 8,6 11,7 13,0 J min [kgm?] 0,00036 0,0023 0,0025 0,0046 0,0050 0,0085 0,0101 0,0190 0,0210

无长度补偿功能的万向传动轴
标准角设计-代码47 大摆角设计-代码48
C min [kNm/rad] 6 28 26 55 46 92 85 133 121 mR [kg] 1,70 2,37 2,37 4,22 4,22 4,96 4,96 6,60 6,60 JR [kgm?] 0,00032 0,00137 0,00137 0,00344 0,00344 0,00557 0,00557 0,00968 0,00968 CR [kNm/rad] 3,38 14,3 14,3 35,9 35,9 58,2 58,2 101 101

Code No./ 代码 47, 48

Short cardan shafts with length displ.
Normal angle design - Code No. 43 Wide angle design - Code No. 44 Code No./ 代码 43, 44
Size 型号 15 30 30 43 43 53 53 63 63 ? KZ max [°] 43 43 44 43 44 43 44 43 44 25 20 30 20 30 20 35 20 35 e LZ min 225 230 245 280 300 315 365 365 400 LA min 20 15 15 25 25 30 45 35 35 m min 1,6 3,3 3,5 5,5 5,9 8,4 9,3 13,5 14,6 J min 0,0010 0,0022 0,0025 0,0050 0,0054 0,0106 0,0120 0,0230 0,0250

短型并具有长度补偿功能的万向传动轴
标准摆角设计-代码43 大摆角设计-代码44
C min [kNm/rad] 5,5 18,2 17,5 37,2 34,0 55,4 50,1 86,0 78,5 LZ max 250 315 330 400 420 450 500 505 540 LA m max max 25 60 60 60 60 80 85 110 110 J max [kgm?] C max [kNm/rad] 5,4 17,3 16,6 34,2 31,3 51,3 46,5 79,0 72,0

[mm] [mm] [mm] [kg] [kgm?] 32 40 47 48 58 56 70 62 80

[mm] [mm] [kg]

1,8 0,00103 4,1 0,0024 4,3 0,0027 7,4 0,0058 7,8 0,0062 11,3 0,0120 12,2 0,0134 17,5 0,0245 18,6 0,0265

Other designs available on request 10

其他设计形式请咨询

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Cardan shafts 8.8 ... 25 kNm
Size 型号 58 68 70 72 73 MdG [Nm] 8800 11500 17000 21000 25000 MdW [Nm] 2500 4000 5100 5100 7300 d1 [mm] 150 180 180 180 180 d2 [mm] 130,0 155,5 155,5 155,5 155,5 d3 [mm] 90 110 110 110 110

极限扭矩8 800 Nm至25 000 Nm的万向传动轴
z x d4 [mm] 8 x 12 8 x 14 8 x 14 10 x 16 10 x 16 b [mm] 10 12 12 12 14 t1 [mm] 3 3 3 3 3 d5 [mm] 92 120 100 95 95 t2 [mm] 26 24 28 26 26 d7 [mm] 155 160 174 170 178 d6 [mm] 100 92 120 104 111,5 s [mm] 3,0 6,5 4,0 8,0 6,75

Cardan shafts with length displacem.
Normal angle design - Code No. 45 Wide angle design - Code No. 46
Size 型号 58 68 68 70 72 72 73 73 ? KZ max [°] 46 45 46 45 45 46 45 46 35 24 35 25 20 33 20 24 e [mm] 90 78 95 95 85 100 85 100 LZ min [mm] 640 640 670 600 670 700 670 700 LA [mm] 110 110 110 110 110 110 110 110 m min [kg] 26,9 34,1 36,1 35,6 51,8 53,0 51,4 52,6

具有长度补偿功能的万向传动轴
标准摆角设计-代码45 大摆角设计-代码46
J min [kgm?] 0,049 0,074 0,080 0,096 0,156 0,161 0,160 0,165 C min [kNm/rad] 135 210 193 210 320 300 365 345 mR [kg] 7,18 13,7 13,7 11,4 18,9 18,9 17,4 17,4 JR [kgm?] 0,0169 0,0252 0,0252 0,0385 0,0439 0,0439 0,0480 0,0480 CR [kNm/rad] 177 263 263 403 459 459 502 502

Explanations see page 8 Other flange connections see pages 25, 31 and 33

注释见第8页 其它形式的法兰连接见页码25,31和33

Code No. 代码 45, 46

Cardan shafts without length displ.
Normal angle design - Code No. 47 Wide angle design - Code No. 48
Size 型号 58 68 68 70 72 72 73 73 KZ ? max [°] 48 47 48 47 47 48 47 48 35 24 35 25 20 33 20 24 e [mm] 90 78 95 95 85 100 85 100 L min [mm] 420 430 460 430 430 460 430 460 m min [kg] 18,7 24,8 27,0 27,8 31,1 32,2 32,1 33,3 J min

无长度补偿功能的万向传动轴
标准摆角设计-代码47 大摆角设计-代码48
C min [kNm/rad] 195 300 275 300 375 320 450 375 mR [kg] 7,18 13,7 13,7 11,4 18,9 18,9 17,4 17,4 JR [kgm?] 0,0169 0,0252 0,0252 0,0385 0,0439 0,0439 0,0480 0,0480 CR [kNm/rad] 177 263 263 403 459 459 502 502

[kgm?] 0,042 0,063 0,068 0,083 0,096 0,099 0,103 0,107

Code No. 代码 47, 48

Short cardan shafts with length displ.
Normal angle design - Code No. 43 Wide angle design - Code No. 44
Size 型号 58 68 68 70 72 72 73 73 ? KZ max [°] 44 43 44 43 43 44 43 44 30 24 35 25 20 24 20 24 e LZ min 460 410 445 550 510 540 510 540 LA min 20 30 30 90 40 40 40 40 m min 21,6 24,8 26,8 33,7 38,8 40,0 40,5 41,7 J min 0,046 0,064 0,070 0,091 0,104 0,108 0,110 0,115

短型并具有长度补偿功能的万向传动轴
标准摆角设计-代码43 大摆角设计-代码44
C min [kNm/rad] 141 210 197 210 330 320 380 370 LZ max 585 565 650 570 650 680 650 680 LA m max max 110 110 110 110 110 110 110 110 25,4 31,3 35,4 34,2 45,3 46,5 47,0 48,2 J max 0,048 0,071 0,079 0,092 0,110 0,114 0,116 0,121 C max [kNm/rad] 131 190 170 205 300 290 340 330

Code No. 代码 43, 44

[mm] [mm] [mm] [kg] [kgm?] 90 78 95 95 85 100 85 100

[mm] [mm] [kg] [kgm?]

Other designs available on request 12

其他设计形式请咨询

13

Cardan shafts 28 ... 55 kNm
Size 型号 77 79* 80 83 84 MdG [Nm] 28000 34000 33000 40000 55000 MdW [Nm] 11000 13000 18000 23000 d1 [mm] 180 200 225 250 285 d2 [mm] 155,5 165,0 196,0 218,0 245,0 d3 [mm] 110 140 140 175

极限扭矩28 000 Nm至55 000 Nm的万向传动轴
z x d4 [mm] 10 x 16 4 x 15 8 x 16 8 x 18 8 x 20 b t1 d5 t2 d7 d6 s

Cardan shafts with length displacem.
Normal angle design - Code No. 41 and 45
型号
77 79 80 83 84 Size KZ ? max [°] 45 45 45 41 41 25 22 24 20 20 e [mm] 110 113 108 125 135 LZ min [mm] 695 785 735 860 900 LA [mm] 110 110 110 110 110 m min [kg] 68,4 82,0 84,4 121 147

具有长度补偿功能的万向传动轴
标准摆角设计-代码41和45
J min [kgm?] 0,218 0,319 0,348 0,620 0,903 C min [kNm/rad] 545 565 705 945 1060 mR [kg] 23,7 23,7 23,7 37,0 37,0 JR [kgm?] 0,111 0,111 0,111 0,215 0,215 CR [kNm/rad] 1162 1162 1162 2244 2244

[mm] [mm] [mm] [mm] [mm] [mm] [mm] 15 20 15 18 20 3 5 6 7 95 160 120 130 30 30 45 35 204 204 215 250 265 144 144 144 162 162 7,00 7,00 7,00 9,85 9,85

* Only XS flange connection

* 代表仅有XS法兰连接形式
注释见第8页 其它形式的法兰连接见页码27,31和33

Explanations see page 8 Other flange connections see pages 27, 31 and 33

Cardan shafts without length displ.
Normal angle design - Code No. 47

无长度可补偿功能的万向传动轴
标准摆角设计-代码47

Code No. 代码 41, 45

型号
77 79 80 83 84

Size

KZ

? max [°] 25 22 24 20 20

e [mm] 110 113 108 125 135

L min [mm] 495 555 560 610 640

m min [kg] 47,2 62,8 65,1 88,4 115

J min [kgm?] 0,195 0,287 0,320 0,560 0,815

C min [kNm/rad] 680 670 965 1415 1525

mR [kg] 23,7 23,7 23,7 37,0 37,0

JR [kgm?] 0,111 0,111 0,111 0,215 0,215

CR [kNm/rad] 1162 1162 1162 2244 2244

47 47 47 47 47

Short cardan shafts with length displ.
Code No. 代码 47
77 79 80 83 84 43 43 43 43 43

短型并具有长度补偿功能的万向传动轴
标准摆角设计-代码43

Normal angle design - Code No. 43
型号
Size KZ ? max [°] 25 22 24 20 20 e LZ min 590 650 560 700 735 LA min 60 95 30 60 60 m min 62,5 75,2 71,2 104 131 J min 0,211 0,302 0,320 0,570 0,825

C min [kNm/rad] 620 630 785 1010 1130

LZ max 690 810 730 855 895

LA m max max 160 160 110 110 110 69,8 86,6 82,5 119 146

J max 0,223 0,321 0,340 0,605 0,860

C max [kNm/rad] 570 560 720 940 1070

[mm] [mm] [mm] [kg] [kgm?] 110 113 108 125 135

[mm] [mm] [kg] [kgm?]

Code No. 代码 43

Other designs available on request

其他设计形式请咨询

14

15

Cardan shafts 55 ... 200 kNm
?Standard cardan shafts?
Size 型号 85 86 90 95 97 98 MdG [Nm] 55000 58000 120000 175000 200000 200000 MdW [Nm] 23000 24000 45000 58000 70000 70000 d1 d2 d3

极限扭矩55 000 Nm至200 000 Nm的万向传动轴
?标准万向传动轴?
z x d4 [mm] 8 x 18 8 x 20 8 x 22 10 x 22 10 x 24 10 x 27 b t1 d5 t2 d7 d6 s

Cardan shafts with length displacem.
Normal angle design - Code No. 41 and 45
Size 型号 85 86 90 95 97 98 KZ ? max [°] 41 41 41 41 41 41 15 15 15 15 15 15 e [mm] 130 130 150 170 195 195 LZ min [mm] 905 905 1005 1105 1285 1285 LA [mm] 110 110 135 135 170 170 m min [kg] 164 168 265 340 518 542

具有长度补偿功能的万向传动轴
标准摆角设计-代码41和45
J min [kgm?] 0,91 1,00 2,17 3,39 7,14 8,11 C min [kNm/rad] 1200 1220 2170 3210 5315 5325 mR [kg] 37,0 47,0 53,7 75,5 74,8 74,8 JR [kgm?] 0,215 0,275 0,580 0,789 1,28 1,28 CR [kNm/rad] 2244 2874 6057 8246 13370 13370

[mm] [mm] [mm] 250 285 315 350 390 435 218 245 280 310 345 385 140 175 175 220 250 280

[mm] [mm] [mm] [mm] [mm] [mm] [mm] 18 20 22 25 28 32 6 6 6 7 7 9 170 170 180 210 280 280 34 34 40 44 35 35 250 250 285 315 350 370 162 165 218 219 273 273 9,85 12,5 10,5 15,0 11,6 11,6

Explanations see page 8 Other flange connections see pags 27 and 29

注释见第8页 其它形式的法兰连接见页码27和29

Cardan shafts without length displ.
Normal angle design - Code No. 47
Size 型号 85 86 90 95 97 98 KZ ? max [°] 47 47 47 47 47 47 15 15 15 15 15 15 e [mm] 130 130 150 170 195 195 L min [mm] 650 650 720 800 925 925 m min [kg] 125 130 202 263 408 440 J min [kgm?] 0,840 0,935 1,87 3,03 6,19 7,16

无长度补偿功能的万向传动轴
标准摆角设计-代码47
C min [kNm/rad] 1755 1770 2605 4215 5945 5955 mR [kg] 37,0 47,0 53,7 75,5 74,8 74,8 JR [kgm?] 0,215 0,275 0,580 0,789 1,28 1,28 CR [kNm/rad] 2244 2874 6057 8246 13370 13370

Code No. 代码 41, 45

Code No. 代码 47

Short cardan shafts with length displ.
Normal angle design - Code No. 43
Size 型号 85 86 90 95 97 98 KZ ? max [°] 43 43 43 43 43 43 15 15 15 15 15 15 e LZ min 585* 585* 800 900 1090 1090 LA min 30 30 40 40 100 100 m min 123 127 238 306 482 514 J min 0,75 0,84 2,00 3,18 6,97 7,95

短型并具有长度补偿功能的万向传动轴
标准摆角设计-代码43
C min [kNm/rad] 1430 1430 2410 3470 5505 5515 LZ max 900 900 1000 1100 1280 1280 LA max 110 110 135 135 170 170 m max 163 167 268 345 520 553 J max 0,84 0,93 2,15 3,37 7,13 8,11 C max [kNm/rad] 1220 1220 2280 3250 5390 5400

[mm] [mm] [mm] [kg] [kgm?] 130 130 150 170 195 195

[mm] [mm] [kg] [kgm?]

Code No. 代码 43

** When LZ less 700 mm Bmax = 5° Other designs available on request

* 适用于无补偿时的长度LZ<700 mm, 摆角βmax = 5°
其他设计形式请咨询

16

17

Cardan shafts 75 ... 370 kNm
?Heavy duty cardan shafts?
Size 型号 86-H 90-H 95-H 97-H S1-H MdG [Nm] 75000 150000 180000 260000 370000 MdW [Nm] 30000 53000 72000 100000 140000 d1 d2

极限扭矩75 000 Nm至370 000 Nm的万向传动轴
?重载万向传动轴?
d3 z x d4 [mm] 8 x 19 8 x 21 10 x 23 10 x 23 10 x 25 b t1 X Y d7 d6 s

Cardan shafts with length displacem.
Normal angle design - Code No. 51 and 55

具有长度补偿功能的万向传动轴
标准摆角设计-代码51和55

型号
86-H 90-H 95-H 97-H S1-H

Size

KZ

? max [°] 15 15 15 15 10

e [mm] 135 165 195 225 205

LZ min [mm] 955 1090 1240 1345 1495

LA [mm] 135 135 170 170 170

m min [kg] 195 300 395 575 770

J min [kgm?] 1,17 2,43 4,20 7,22 11,8

C min [kNm/rad] 1425 2225 3150 5350 5855

mR [kg] 63,8 75,5 90,0 119,0 210,4

JR [kgm?] 0,422 0,789 1,175 1,93 3,023

CR [kNm/rad] 4407 8246 12273 20165 31576

[mm] [mm] [mm] 250 285 315 350 390 218 245 280 310 345 105 125 130 155 170

[mm] [mm] [mm] [mm] [mm] [mm] [mm] 25 27 32 35 40 6 6 6 7 8 40 40 40 50 70 12,5 15,0 15,0 16,0 18,0 250 285 315 350 390 178 219 244 273 273 16,0 15,0 16,0 19,0 36,0

51 55 55 51 55

Explanations see page 8 Other flange connections see pages 27 and 29

注释见第8页 其它形式的法兰连接见页码27和29

Cardan shafts without length displ.
Normal angle design - Code No. 57

无长度补偿功能的万向传动轴
标准摆角设计-代码57

Code No. 代码 51, 55

型号
86-H 90-H 95-H 97-H S1-H

Size

KZ

? max [°] 15 15 15 15 10

e [mm] 135 165 195 225 205

L min [mm] 660 750 890 985 1050

m min [kg] 138 213 300 453 595

J min [kgm?] 0,93 1,93 3,35 6,22 10,4

C min [kNm/rad] 1665 2555 3600 5990 7325

mR [kg] 63,8 75,5 90,0 119,0 210,4

JR [kgm?] 0,422 0,789 1,175 1,93 3,023

CR [kNm/rad] 4407 8246 12273 20165 31576

57 57 57 57 57

Code No. 代码 53

Short cardan shafts with length displ.
Normal angle design - Code No. 53

短型并具有长度补偿功能的万向传动轴
标准摆角设计-代码53

型号
86-H 90-H 95-H 97-H S1-H

Size

? KZ max [°] 53 53 53 53 53 15 15 15 15 10

e

LZ min 900 1020 1170 1150 1420

LA min 135 135 170 100 170

m min 189 290 385 525 740

J min 1,14 2,33 4,05 6,97 11,35

C min [kNm/rad] 1450 2260 3250 5505 5935

LZ max 950 1085 1235 1340 1490

LA max 135 135 170 170 170

m max 195 301 392 563 755

J max 1,17 2,38 4,13 7,13 11,45

C max [kNm/rad] 1430 2230 3210 5390 5685

[mm] [mm] [mm] [kg] [kgm?] 135 165 195 225 205

[mm] [mm] [kg] [kgm?]

Code No. 代码 57

Other designs available on request

其他设计形式请咨询

18

19

Super short cardan shafts up to 160 kNm
Size 型号 63 73 73* 80 85 90 97 98 MdG [Nm] 6200 25000 25000 33000 55000 80000 200000 200000 MdW [Nm] 1700 6500 6500 13000 23000 40000 75000 75000 d1 [mm] 150 180 180 225 348 360 390 435 d2 [mm] 130 155,5 150 196 314 328 345 385 d3 [mm] 90 110 140 175 175 250 280

超短型万向传动轴,极限扭矩 可达到160 000 Nm

Flange joints / Double joints
Size 15 - 84

单关节∕双关节法兰连接节
型号 15 - 84

z x d4 [mm] 8 x 12 10 x 16 4 x 14 8 x 16 10 x 18 10 x 18 10 x 24 10 x 27
注释见第8页

b [mm] 10 14 18 15 18 18 28 32

t1 [mm] 3 3 5 7 7 7 9

d5 [mm] 95 95 160 280 280

t2 [mm] 24 26 30 35 35

d7 [mm] 125 178 178 215 285 315 350 370

Code No.

代码 310, 314

Code No.

代码 7670, 7675

Explanations see page 8

Code No. 代码 4496

Size 85 - S1
Code No.
代码 310

型号 85 - S1
Code No.
代码 767

Super short cardan shafts with length displacement
Reduced deflection angle design - Code No. 4496
Size 型号 63 73 73* 80 85 90 97 98 KZ ? max [°] 4496 4496 4496 4496 4496 4496 4496 4496 20 10 5 5 5 5 15 15 e LZ min 340 365 290 450 545 600 1025 1025 LA min 30 15 15 15 40 40 50 50 m min J min

具有长度补偿功能的超短型万向传动轴
小摆角设计-代码4496
C min [kNm/rad] 87,5 450 590 778 1470 3240 5320 5330 LZ max 365 475 420 585 595 700 1085 1085 LA m max max 50 70 70 85 80 110 100 100 J max C max [kNm/rad] 86,0 420 535 710 1420 3100 5220 5230

Available flange connections, deflection angles and "e-dimensions" see pages 22 to 33.

可采用的法兰连接形式,摆角和e尺寸规格 见22至23页

[mm] [mm] [mm] [kg] [kgm?] 62 85 56 108 110 105 195 195 12,8 0,0225 33,6 0,097 30,8 0,094 61,1 0,281 124 0,836 190 2,150 437 6,42 469 7,39

[mm] [mm] [kg] [kgm?] 13,5 0,0230 41,9 0,111 40,3 0,110 72,2 0,298 129 0,851 210 2,280 451 6,53 483 7,51

* Only XS flange connection Explanations see page 8 20

* 仅试用于XS法兰连接形式
注释见第8页

21

boltings

?DIN? - Flanges and
See ISO 7646 resp. DIN 15451

根据DIN标准的法兰及 螺栓
参见ISO 7646及DIN 15451

?DIN? - Flanges and boltings
Size 型号 15 15 30 30 30 30 30 43 43 43 43 43 43 53 53 53 53 53 53 53 53 53 53 63 63 63 63 63 63 63 d1 d2 d3 z x d4 [mm] 4x5 4x6 6x6 4x8 4x8 6x8 6x8 4x8 6x8 6x8 8x8 8x8 8 x 10 6x8 6 x 10 8 x 10 8x8 8x8 8 x 10 8 x 10 4 x 10 8 x 10 8 x 12 8 x 10 8 x 10 8 x 10 8 x 12 8 x 12 8 x 14 8 x 14 b t1

根据DIN标准的法兰及螺栓
? max [°] 25 25 30 20 30 30 20 25 25 35 35 25 25 25 25 25 25 35 25 35 25 25 25 35 20 35 20 35 30 30 Schr./ Bolts 1) nein/no ja/yes nein/no ja/yes ja/yes nein/no nein/no nein/no ja/yes nein/no nein/no nein/no nein/no nein/no nein/no nein/no nein/no ja/yes* nein/no nein/no nein/no ja/yes* nein/no ja/yes nein/no ja/yes ja/yes

e

d

l

h

2b

MA

[mm] [mm] [mm] 58 65 75 90 90 90 100 90 100 100 100 120 120 100 100 100 120 120 120 120 150 150 150 120 150 150 150 150 165 180 47 52 62 74,5 74,5 74,5 84 74,5 84 84 84 101,5 101,5 84 84 84 101,5 101,5 101,5 101,5 130 130 130 101,5 130 130 130 130 140 155,5 30 35 42 47 47 47 57 47 57 57 57 75 75 57 57 57 75 75 75 75 90 90 90 75 90 90 90 90 95 110

[mm] [mm] [mm] 4,5 4,5 5 6 6 6 6,5 6,5 6,5 6,5 6,5 7 7 8 8 8 8 8 8 8 10 10 10 8 10 10 10 10 12 12 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 32 32 47 40 47 47 40 48 48 58 58 48 48 65 65 65 56 70 56 70 56 56 56 75 62 80 62 80 80 80

[mm] [mm] [mm] [mm] [Nm] M5 M6 M6 M8 M8 M8 M8 M8 M8 M8 M8 M8 M10 M8 M10 M10 M8 M8 M10 M10 M10 M10 M12 M10 M10 M10 M12 M12 M14 M14 16 16 20 22 22 22 22 22 22 22 22 25 25 25 30 30 25 25 30 30 35 35 35 30 35 35 35 35 40 40 5 6 6 8 8 8 8 8 8 8 8 8 10 8 10 10 8 8 10 10 10 10 12 10 10 10 12 12 14 14 9 9 10 12 12 12 13 13 13 13 13 14 14 16 16 16 16 16 16 16 20 20 20 16 20 20 20 20 24 24 9 15 15 35 35 35 35 35 35 35 35 35 70 35 70 70 35 35 70 70 70 70 120 70 70 70 120 120 200 200

# The following connecting elements are recommended for flange bolted connections: # Hexagon head bolt ISO 4014-10.9 (reduced thread length, if available) # Hexagon nut ISO 7042-V-10 (self-locking) # All bolts must be tightened with the specified torque MA. Permitted tolerance: ± 5 %. For reference see DIN 25202

Flange boltings

法兰连接螺栓
推荐采用以下的法兰连接螺栓 六角头螺栓ISO 4014-10.9 (如可能,请采用短螺栓) 六角螺母ISO 7042-V-10 (自锁螺母) 所有螺栓必须按照扭矩MA拧紧,允许公差±5%. 参见DIN 25202

1) Bolts inserted from joint side * Only spanner size 16 It is not possible to insert bolts from the yoke side for all designs! Explanations see page 8 Other flange connections on request

1) 螺栓从法兰连接侧插入 ﹡仅可采用16号扳手 所有的型号,螺栓都不能从连接轭侧插入 注释见第8页 其他法兰连接形式请咨询

22

23

boltings

?DIN? - Flanges and
See ISO 7646 resp. DIN 15451

根据DIN标准的法兰及 螺栓
参见ISO 7646及DIN 15451

?DIN? - Flanges and boltings
Size 型号 58 58 58 58 58 58 58 68 68 68 68 68 68 68 68 68 68 68 70 70 72 72 72 72 72 72 72 72 73 73 73 73 73 73 73 73 73 d1 d2 d3 z x d4 [mm] 8 x 10 8 x 12 8 x 14 8 x 14 8 x 16 8 x 12 8 x 14 8 x 12 8 x 14 8 x 16 8 x 12 8 x 12 8 x 14 8 x 14 8 x 16 8 x 16 10 x 16 10 x 16 8 x 14 8 x 16 8 x 14 8 x 14 8 x 16 8 x 16 10 x 16 10 x 16 8 x 16 10 x 16 8 x 16 8 x 16 10 x 16 10 x 16 8 x 14 8 x 16 8 x 16 10 x 16 8 x 18 b t1

根据DIN标准的法兰及螺栓
? max [°] 35 35 35 35 35 35 35 35 35 35 24 35 24 35 24 35 24 35 25 25 20 33 20 33 20 33 33 33 20 33 20 33 33 20 33 33 33 Schr./ Bolts 1) ja/yes ja/yes

e

d

l

h

2b

MA

[mm] [mm] [mm] 150 150 150 165 165 180 180 150 165 165 180 180 180 180 180 180 180 180 180 225 180 180 180 180 180 180 225 225 180 180 180 180 220 225 225 225 250 130 130 130 140 140 155,5 155,5 130 140 140 155,5 155,5 155,5 155,5 155,5 155,5 155,5 155,5 155,5 196 155,5 155,5 155,5 155,5 155,5 155,5 196 196 155,5 155,5 155,5 155,5 196 196 196 196 218 90 90 90 95 95 110 110 90 95 95 110 110 110 110 110 110 110 110 110 140 110 110 110 110 110 110 140 140 110 110 110 110 150 140 140 140 140

[mm] [mm] [mm] 10 10 10 12 12 10 10 12 12 12 12 12 12 12 12 12 12 12 12 15 12 12 12 12 12 12 15 15 14 14 14 14 15 15 15 15 15 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 3 3 3 3 3 3 5 5 3 3 3 3 5 5 5 5 6 90 90 90 90 90 90 90 95 95 95 78 95 78 95 78 95 78 95 95 95 85 100 85 100 85 100 100 100 85 100 85 100 100 85 100 100 100

[mm] [mm] [mm] [mm] [Nm] M10 M12 M14 M14 M16 M12 M14 M12 M14 M16 M12 M12 M14 M14 M16 M16 M16 M16 M14 M16 M14 M14 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M14 M16 M16 M16 M18 35 35 35 40 42 35 40 40 40 42 40 40 40 40 42 42 42 42 40 50 40 40 42 42 42 42 50 50 50 50 50 50 50 50 50 50 50 10 12 14 14 16 12 14 12 14 16 12 12 14 14 16 16 16 16 14 16 14 14 16 16 16 16 16 16 16 16 16 16 14 16 16 16 18 20 20 20 24 24 20 20 24 24 24 24 24 24 24 24 24 24 24 24 30 24 24 24 24 24 24 30 30 28 28 28 28 30 30 30 30 30 70 120 200 200 300 120 200 120 200 300 120 120 200 200 300 300 300 300 200 300 200 200 300 300 300 300 300 300 300 300 300 300 200 300 300 300 410

ja/yes ja/yes nein/no

nein/no ja/yes nein/no ja/yes nein/no ja/yes nein/no ja/yes ja/yes nein/no nein/no nein/no ja/yes ja/yes nein/no nein/no nein/no ja/yes ja/yes ja/yes ja/yes ja/yes ja/yes

# The following connecting elements are recommended for flange bolted connections: # Hexagon head bolt ISO 4014-10.9 (reduced thread length, if available) # Hexagon nut ISO 7042-V-10 (self-locking) # All bolts must be tightened with the specified torque MA. Permitted tolerance: ± 5 %. For reference see DIN 25202

Flange boltings

法兰连接螺栓
推荐采用以下的法兰连接螺栓 六角头螺栓ISO 4014-10.9 (如可能,请采用短螺栓) 六角螺母ISO 7042-V-10 (自锁螺母) 所有螺栓必须按照扭矩MA拧紧,允许公差±5%. 参见DIN 25202

1) Bolts inserted from joint side It is not possible to insert bolts from the yoke side for all designs! Explanations see page 8 Other flange connections on request

1) 螺栓从法兰连接侧插入 所有的型号,螺栓都不能从连接轭侧插入 注释见第8页 其他法兰连接形式请咨询

24

25

boltings

?DIN? - Flanges and
See ISO 7646 resp. DIN 15451

根据DIN标准的法兰及 螺栓
参见ISO 7646及DIN 15451

?DIN? - Flanges and boltings
Size 型号 77 77 77 77 80 80 80 83 83 84 84 d1 d2 d3 z x d4 [mm] 8 x 16 10 x 16 8 x 16 8 x 18 8 x 16 8 x 18 8 x 20 8 x 18 8 x 20 8 x 20 8 x 22 b t1

根据DIN标准的法兰及螺栓
e ? max [°] 25 25 25 25 24 24 24 20 20 20 20 d l h 2b MA Schr./ Bolts 1) ja/yes nein/no ja/yes ja/yes ja/yes ja/yes ja/yes ja/yes ja/yes ja/yes ja/yes

[mm] [mm] [mm] 180 180 225 250 225 250 285 250 285 285 315 155,5 155,5 196 218 196 218 245 218 245 245 280 110 110 140 140 140 140 175 140 175 175 175

[mm] [mm] [mm] 15 15 15 18 15 18 18 18 20 20 22 3 3 5 6 5 6 6 6 6 6 6 110 110 110 110 108 108 108 125 125 135 135

[mm] [mm] [mm] [mm] [Nm] M16 M16 M16 M18 M16 M18 M20 M18 M20 M20 M22 50 50 50 56 50 56 60 56 65 65 70 16 16 16 18 16 18 20 18 20 20 22 30 30 30 36 30 36 38 36 40 40 44 300 300 300 410 300 410 600 410 600 600 800

1) Bolts inserted from joint side It is not possible to insert bolts from the yoke side for all designs!
Sizes 型号 77-84 Sizes 型号 85-S1 z=8 z=10 Bolting 螺栓

1) 螺栓从法兰连接侧插入 所有的型号,螺栓都不能从连接轭侧插入

#
Size 型号 85 85 85 86 86 90 90 90 95 95 95 97/98 97/98 97/98 S1 d1 d2 d3 z x d4 [mm] 8 x 18 8 x 20 8 x 22 8 x 20 8 x 22 8 x 20 8 x 22 10 x 22 8 x 22 10 x 22 10 x 24 10 x 22 10 x 24 10 x 27 10 x 27 b t1 e ? max [°] 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 d l h 2b MA Schr./ Bolts 1)

[mm] [mm] [mm]

[mm] [mm] [mm] 18 20 22 20 22 20 22 25 22 25 28 25 28 32 32 6 6 6 6 6 6 6 7 6 7 7 7 7 9 9 130 130 130 130 130 150 150 150 170 170 170 225 195 195 195

[mm] [mm] [mm] [mm] [Nm] M18 M20 M22 M20 M22 M20 M22 M22 M22 M22 M24 M22 M24 M27 M27 56 65 70 65 70 65 70 75 70 75 85 75 85 95 95 18 20 22 20 22 20 22 22 22 22 24 22 24 27 27 36 40 44 40 44 40 44 50 44 50 56 50 56 64 64

# The following connecting elements are recommended for flange bolted connections: # Hexagon head bolt ISO 4014-10.9 (reduced thread length, if available) # Hexagon nut ISO 7042-V-10 (self-locking) # All bolts must be tightened with the specified torque MA. Permitted tolerance: ± 5 %. For reference see DIN 25202

Flange boltings

法兰连接螺栓

# 推荐采用以下的法兰连接螺栓
六角头螺栓ISO 4014-10.9 (如可能,请采用短螺栓) 六角螺母ISO 7042-V-10 (自锁螺母) 所有螺栓必须按照扭矩MA拧紧,允许公差±5%. 参见DIN 25202

250 285 315 285 315 285 315 350 315 350 390 350 390 435 435

218 245 280 245 280 245 280 310 280 310 345 310 345 385 385

140 175 175 175 175 175 175 220 175 220 250 220 250 280 280

410 ja/yes 600 ja/yes 800 ja/yes 600 ja/yes 800 ja/yes 600 nein/no 800 ja/yes 800 ja/yes 800 nein/no 800 ja/yes 1000 ja/yes 800 nein/no 1000 ja/yes 1500 ja/yes 1500 ja/yes

1) Bolts inserted from joint side It is not possible to insert bolts from the yoke side for all designs! Explanations see page 8 Other flange connections on request

1)螺栓从法兰连接侧插入 所有的型号,螺栓都不能从连接轭侧插入 注释见第8页 其他法兰连接形式请咨询

26

27

boltings

?DIN? - Flanges and
See ISO 7646 resp. DIN 15451

根据DIN标准的法兰及 螺栓
参见ISO 7646及DIN 15451

?DIN? - Flanges and boltings ?DIN? - Flanges with ?Face Key?
Size 型号 86 90 95 97/98 S1 d1 d2 d3 z x d4 [mm] 8 x 19 8 x 21 10 x 23 10 x 23 10 x 25 b t1

根据DIN标准的法兰及螺栓

根据DIN标准的端面键法兰连接
e d l MA X Y Schr./ Bolts 1) nein/no nein/no nein/no nein/no nein/no

[mm] [mm] [mm] 250 285 315 350 390 218 245 280 310 345 105 125 130 155 170

[mm] [mm] [mm] [mm] [mm] [Nm] [mm] [mm] 25 27 32 35 40 6 6 6 7 8 135 165 195 225 205 M18 M20 M22 M22 M24 70 80 90 95 110 410 600 800 800 1000 40 40 40 50 70 12,5 15,0 15,0 16,0 18,0

?DIN? - Flanges with ?Dowel Pin?
Picture 90°shifted 翻转90°视图 z=8 z=10 z=8 z=10

根据DIN标准的定位销法兰连接
b t1 e d l z x d4* d* l* Schr./ MA MA* Bolts 1) ja/yes ja/yes ja/yes ja/yes ja/yes

Size 型号 86 90 95 97/98 S1

d1

d2

d2*

d3

z x d4

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [Nm] [Nm]

Face key connection

端面键连接

Dowel pin connection

定位销连接

285 315 350 390 435

245 280 310 345 385

240 270 300 340 378

175 8 x 20 175 8 x 22 220 10 x 22 250 10 x 24 280 10 x 27

20 22 25 28 32

6 6 7 7 9

130 150 170 195 205

M20 M22 M22 M24 M27

65 70 75 85 95

4 x 28 4 x 30 4 x 32 4 x 32 4 x 35

M16 M16 M18 M18 M20

75 600 200 75 800 200 90 800 300 95 1000 300 110 1500 400

# The following connecting elements are recommended for flange bolted connections: # Hexagon head bolt ISO 4014-10.9 (reduced thread length, if available) # Hexagon nut ISO 7042-V-10 (self-locking) # All bolts must be tightened with the specified torque MA. Permitted tolerance: ± 5 %. For reference see DIN 25202

Flange boltings

法兰连接螺栓
推荐采用以下的法兰连接螺栓

1) Bolts inserted from joint side It is not possible to insert bolts from the yoke side for all designs! Explanations see page 8 Other flange connections on request

1) 螺栓从法兰连接侧插入 所有的型号,螺栓都不能从连接轭侧插入 注释见第8页 其他法兰连接形式请咨询

六角头螺栓ISO 4014-10.9 (如可能,请采用短螺栓) 六角螺母ISO 7042-V-10 (自锁螺母) 所有螺栓必须按照扭矩MA拧紧,允许公差±5%. 参见DIN 25202

28

29

?SAE? - Flanges and
boltings
See ISO 7647

根据SAE标准的法兰及 螺栓
参见ISO 7647

?SAE? - Flanges and boltings
Size 型号 30 30 30 30 43 43 43 53 53 53 58 58 58 63 63 63 68 68 68 70 72 73 73 73 77 80 80 80 80 83 d1 [mm] 90 90 97 97 90 97 116 116 116 150 174,6 203,2 203,2 150 150 174,6 174,6 203,2 203,2 203,2 203,2 203,2 203,2 244,5 244,5 244,5 250,0 276,0 276,0 244,5 d2 [mm] 69,9 69,9 79,4 79,4 69,9 79,4 95,25 95,25 95,25 120,65 155,52 184,15 184,15 120,65 120,65 155,52 155,52 184,15 184,15 184,15 184,15 184,15 184,15 209,55 209,55 209,55 228,57 247,64 251,70 209,55 d3 [mm] 57,15 57,15 60,32 60,32 57,15 60,32 69,85 69,85 69,85 95,25 168,23 196,82 196,82 95,25 95,25 168,23 168,23 196,82 196,82 196,82 196,82 196,82 196,82 177,8 177,8 177,8 196,8 222,22 222,22 177,8 z x d4 [mm] 4x8 4x8 4 x 10 4 x 10 4x8 4 x 10 4 x 11 4 x 12 4 x 12 4 x 14 8 x 10 8 x 10 12 x 10 4 x 14 4 x 14 8 x 10 8 x 10 8 x 10 12 x 11 12 x 11 12 x 11 12 x 10 12 x 11 8 x 16 8 x 16 8 x 16 12 x 12 8 x 16 8 x 16 8 x 16 b t1

根据SAE标准的法兰及螺栓
? max [°] 20 30 20 30 20 35 20 20 35 20 35 35 35 20 35 30 35 35 35 25 33 33 33 33 25 24 24 24 24 20

e

d

l

h

2b

MA

SAE

[mm] [mm] [mm] 6 6 6 6 6 6,5 7 8 8 10 12 11 11 10 10 10 10 11 11 11,5 11,5 11,5 11,5 15 15 15 18 18 18 18 2 2 2 2 2 2 2 2 2 2 3 3 3 2 2 3 3 3 3 3 3 3 3 3,4 3,4 3,4 1,5 2,4 2,4 3,4 40 47 40 47 48 58 48 56 70 56 90 95 95 62 80 80 95 95 95 95 100 100 100 100 110 108 108 108 108 125

[mm] [mm] [mm] [mm] [Nm] M8 M8 M10 M10 M8 M10 M10 M12 M12 M14 M10 M10 M10 M14 M14 M10 M10 M10 M10 M10 M10 M10 M10 M16 M16 M16 M12 M16 M16 M16 22 22 25 25 22 25 25 30 30 35 35 35 35 35 35 35 35 35 35 35 35 35 35 50 50 55 50 55 55 55 8 8 10 10 8 10 10 12 12 14 10 10 10 14 14 10 10 10 10 10 10 10 10 16 16 16 12 16 16 16 12 12 12 12 12 13 14 16 16 20 24 22 22 20 20 20 20 22 22 23 23 23 23 30 30 36 36 36 36 36 35 35 70 70 35 70 70 120 120 200 70 70 70 200 200 70 70 70 70 70 70 70 70 300 300 300 120 300 300 300 1120 1120 1300 1300 1120 1300 1400 1400 1400 1500 1600 1700 1800 1500 1500 1600 1600 1700 1800 1800 1800 1800 1800 1880 1880 1880 1900GS 1900 1900HS 1880

z=4

z=8

z=8 (SAE 1880)

z=12

# The following connecting elements are recommended for flange bolted connections: # Hexagon head bolt ISO 4014-10.9 (reduced thread length, if available) # Hexagon nut ISO 7042-V-10 (self-locking) # All bolts must be tightened with the specified torque MA. Permitted tolerance: ± 5 %. For reference see DIN 25202

Flange boltings

法兰连接螺栓
推荐采用以下的法兰连接螺栓

Explanations see page 8 Other flange connections on request

注释见第8页 其他法兰连接形式请咨询

六角头螺栓ISO 4014-10.9 (如可能,请采用短螺栓) 六角螺母ISO 7042-V-10 (自锁螺母) 所有螺栓必须按照扭矩MA拧紧,允许公差±5%. 参见DIN 25202

30

31

?KV/XS? - Flanges and
boltings
70° X-serrated according to ISO 12667 resp. ISO 8667

根据KV/XS标准的法兰及 螺栓
70°X型锯齿式 参见ISO 12667及ISO 8667

?KV/XS? - Flanges and boltings
Size 型号 43 53 63 58 68 68 68 72 73 77 79 d1 [mm] 100 120 120 152 152 152 180 180 180 180 200 d2 [mm] 84 100 100 130 130 130 150 150 150 150 165 z x d4 [mm] 4x8 4 x 11 4 x 11 4 x 13 4 x 13 4 x 13 4 x 15 4 x 15 4 x 15 4 x 15 4 x 15 b [mm] 10 14 14 16 16 16 18 18 18 18 20 e [mm] 58 68 75 95 75 95 95 100 95 100 113

根据KV/XS标准的法兰及螺栓
? max [°] 35 35 35 35 20 35 35 35 30 22 22 d [mm] M8 M10 M10 M12 M12 M12 M14 M14 M14 M14 M14 l [mm] 30 40 40 45 45 45 55 55 55 55 55 h [mm] 8 10 10 12 12 12 14 14 14 14 14 2b [mm] 20 28 28 32 32 32 36 36 36 36 40 MA [Nm] 35 70 70 120 120 120 200 200 200 200 200

Explanations see page 8 Other flange connections on request

注释见第8页 其他法兰连接形式请咨询

# The following connecting elements are recommended for flange bolted connections: # Hexagon head bolt ISO 4014-10.9 (reduced thread length, if available) # Hexagon nut ISO 7042-V-10 (self-locking) # All bolts must be tightened with the specified torque MA. Permitted tolerance: ± 5 %. For reference see DIN 25202

Flange boltings

法兰连接螺栓
推荐采用以下的法兰连接螺栓

六角头螺栓ISO 4014-10.9 (如可能,请采用短螺栓) 六角螺母ISO 7042-V-10 (自锁螺母) 所有螺栓必须按照扭矩MA拧紧,允许公差±5%. 参见DIN 25202

32

33

Journal cross assemblies
Code No. 21
Size 型号 15 30 43 53 63 63* 55* 57* 58 65* 68 69* 70 72 73 77 79** 80 83 84 d [mm] 20 26 30 35 42 42 38 47 48 48 52 53 52 57 57 65 68 72 74 83

十字万向轴组件
代码 21
l [mm] 44,6 72,10 82,40 96,85 104,5 106,0 105,8 132,2 132,2 116,5 133,1 135,05 147,2 144,0 152,0 172,0 117,0 185,0 217,0 231,4
* 备用部件 ** 有内卡环 其他设计形式请咨询

Journal cross assemblies
Code No. 21
m [kg] 0,14 0,39 0,64 0,98 1,45 1,48 1,28 2,32 2,38 2,16 2,93 3,11 3,35 3,94 4,17 6,27 7,75 8,30 10,3 15,0 82* 85 85* 85* 86 90 90* 90** 95 95* 95* 97 97* 98 S1 Size 型号 d [mm] 74 83 83 83 83 95 95 95 110 110 110 120 120 130 130

十字万向轴组件
代码 21
l [mm] 154 139 129 175 139 160 139 190 176 160 210 196 176 196 216 * 备用部件 ** 适用于代码4496的万向传动轴 其他设计形式请咨询 m [kg] 12,9 15,0 14,7 19,4 15,0 23,3 22,3 26,8 33,8 32,8 39,1 46,6 43,7 55,3 58

** Spare equipment ** For cardan shaft Code No. 4496 Other designs available on request

** Spare equipment ** With inside snap ring Other designs available on request

Central lubrication Code No. Central lubrication 中央润滑 Code No. 代码 2110 Bush lubrication 套筒润滑 Code No. 代码 2111

中央润滑

Bush lubrication Code No.

套筒润滑

代码 2112

代码 2111

Size Code No.

型号 79 代码 2110

Designation samples
Journal cross assembly, size 68, with bush lubrication: Journal cross assembly 2111-68 Journal cross assembly, size 85 with length 139 mm: Journal cross assembly 2112-85/139

选型举例
十字万向轴,型号68 采用套筒润滑: 十字万向轴组件2111-68 十字万向轴,型号85 长度为139mm 十字万向轴组件2112-85/139

Designation sample
Journal cross assembly, size 63 with length 106 mm: Journal cross assembly 2110-63/106
34

选型举例
十字万向轴, 型号是63 长度是106mm: 十字万向轴组件 2110-63/106

35

?DIN? - Companion flanges
Code No. 141 Following table lists different designs of available companion flanges. In your request, please inform us about the required design as shown in the list and the technical data. See ISO 7646 (DIN), ISO 7647 (SAE) and ISO 12667 resp. ISO 8667 (XS).

根据DIN标准的成对法兰
代码 141 以下列出我们所能提供的不同设计形式的成对法兰 请根据下表所列技术参数向我们咨询所需要的设计形式。

?DIN? - Companion flanges
Code No. 141
Size 型号 15 30 43 53 63 58 68 80 83 86 90 95 97 98 S1 d1 d2 d3 z x d4 d8 d9 d10

根据DIN标准的成对法兰
代码 141
d11 b1 b2 b3 t3 t4 l1 l2 m

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] 65 52,0 35 4x6 28 90 74,5 47 4x8 35 100 84,0 57 6x8 38 120 101,5 75 8 x 10 45 150 130 90 8 x 12 55 150 130 90 8 x 12 60 180 155,5 110 8 x 14 75 225 196 140 8 x 16 90 250 218 140 8 x 18 100 285 245 175 8 x 20 110 315 280 175 8 x 22 120 350 310 220 10 x 22 130 390 345 250 10 x 24 150 435 385 280 10 x 27 180 435 385 280 10 x 27 180 41 52 60 80 95 100 120 155 170 190 210 220 250 300 300 41 57 70 84 111 111 133 171 190 214 247 277 308 342 342 M6 M6 M6 M8 M12 M12 M16 M18 M18 M20 M20 M22 M24 M24 M24 5 8 8 8 10 12 12 15 18 20 22 25 28 32 32 11 11 11 14 15 16 20 22 25 28 30 32 38 38 8 10 10 14 16 18 20 25 28 28 32 32 36 45 45 1,6 2,3 2,3 2,3 2,3 2,3 2,3 4,5 5,0 6,0 6,0 7,0 7,0 9,0 9,0 31,3 38,3 41,3 48,8 59,3 64,4 79,9 95,4 106,4 116,4 127,4 137,4 158,4 190.4 190.4 40 55 62 70 85 100 120 150 160 180 180 200 220 260 260 20 0,3 27 0,8 31 1,2 35 2,3 42 4,1 50 5,0 60 7,9 75 18,4 80 25,4 90 32,1 90 40,4 100 52,1 110 71,5 130 114,0 130 114,0

参见ISO 7646(DIN),ISO 7647(SAE) ISO12667及ISO 8667(XS)

For feather key according to DIN 6885 and DIN flange connections. Other designs, matching with ? Face key (see page 29) ? Dowel pin (see page 29) ? SAE (see page 31) ? XS (see page 33) available on request.

滑键按照DIN6885标准和DIN法兰连接标准

其他如以下连接方式,可以根据要求提供 ? 端面键(见第29页) ? 定位销(见第29页) ? SAE(见第31页) ? XS(见第33页)

Designation sample
Companion flange, size 63 Companion flange 141-63

命名示例
成对法兰、型号63 成对法兰141-63

z=4

z=6

z=8

z=10

36

37

# # 1. Cardan shaft with length displacement, ##standard angle, size 68, LZ = 980 mm, ##n = 3500 rpm, with XS connection ? 180 mm: # # # 2. Cardan shaft with length displacement, ##wide angle, size 53 ##LZ = 1250 mm, n = 2000 rpm, ##DIN flange ? 120 mm, 8 holes ? 10 mm: #

Designation samples for cardan shafts

万向传动轴的选型举例

Application engineering advice on the use of cardan shafts
The following instructions are intended, in particular, to help the design and project engineer develop optimum operating conditions for any intended use of cardan shafts and thereby obtain perfect functional reliability and a prolonged lifetime of the driveline. It is often possible at the design stage to facilitate the incorporation of a universal drive, most desirably for efficiency reasons, as a standard type. We would be very pleased to help you with any drive problems.

万向传动轴 在工程应用上的建议
下面的说明有助于设计和项目工程师优化万向传动轴 的运行条件,从而实现其最佳的使用可靠性,并延长 传动系统的使用寿命。通常在设计阶段为了获取最佳 的传递效率,采用万向传动轴被公认为标准设计方 案。我们非常高兴与您共同解决任何驱动方面的难 题。

1. 具有长度补偿功能的万向传动轴 标准摆角,型号68,LZ=980 mm, n=3500 rpm, 采用XS连接?180 mm:

##Cardan shaft 45-68 · 980-3,5 XS180

#

万向传动轴45-68?980-3,5 XS180

2. 具有长度补偿功能的万向传动轴 大摆角,型号53 LZ=1250 mm, n=2000 rpm, 采用DIN法兰连接?120mm, 8孔?10 mm:

# # 3. Cardan shaft without length displacement, ##wide angle, size 53, ##LZ = 1250 mm, n = 2000 rpm, ##DIN flange ? 120 mm, 8 holes ? 10 mm: #

##Cardan shaft 46-53 · 1250-2,0 ##DIN ? 120 · 8 · ? 10

#

万向传动轴46-53?1250-2,0 DIN ? 120?8?? 10

3. 无长度无补偿功能的万向传动轴 大摆角,型号53 LZ=1250 mm, n=2000 rpm, 采用DIN法兰连接?120mm,8孔 ?10 mm:

Deflection angle and service life
The pertinent feature of a universal joint is its ability to transmit rotary motion at a constant or varying deflection angle of ±?. The deflection angles shown on the data sheets can be used where special circumstances necessitate it. Generally reduces an increase of ? the lifetime of the joint bearing. The operating deflection angle should be as small as possible, however not below 1° for maintaining a sufficient lubrication film of the bearings. # # # # Where a universal joint has angles in the horizontal and vertical planes at the same time, the resulting angle can be calculated from the components b H and b V , or it can be obtained from the diagram, which gives sufficient accuracy in most cases (Fig. 1).

摆角和使用寿命
万向传动轴最大特点就是,能以恒定的或者在摆角 ±β范围内变化的角度传递旋转运动。 数据表中摆角参数是在一定使用条件下所需的。一 般情况下,减小摆角 β 值可以延长万向传动轴轴承 的使用寿命。因此使用时应该尽量减小摆角,但是 摆角最好不小于1°,以保证轴承有充足的润滑膜。

# # 4. Short cardan shaft with length displacement, ##standard angle, size 43, ##LZ = 400 mm, n = 1500 rpm, ##DIN flange ? 100 mm, 6 holes ? 8 mm: #

##Cardan shaft 48-53 · 1250-2,0 ##DIN ? 120 · 8 · ? 10

万向传动轴48-53?1250-2,0 DIN ? 120?8?? 10
4. 短型且具有长度补偿功能的万向传动轴 标准摆角,型号43 LZ=400 mm, n=1500 rpm, 采用DIN法兰连接 ? 100 mm,6 孔? 8 mm:

# # 5. Cardan shaft with length displacement, size 85, ##LZ = 1400 mm, n = 2500 rpm, ##DIN flange ? 285 mm, 12 holes ? 20 mm: #

##Short cardan shaft 43-43 · 400-1,5 ##DIN ? 100 · 6 · ? 8

## 短型万向传动轴43-43?400-1,5 DIN ? 100? 6 ?? 8 ##
#
5. 具有长度补偿功能的万向传动轴,型号85 LZ=1400 mm, n=2500 rpm, DIN法兰连接?285mm,12孔?20 mm:

# # 6. Short cardan shaft with length displacement, ##size 85, LZ = 710 mm, n = 3000 rpm, ##DIN flange ? 250 mm, 8 holes ? 18 mm: #

##Cardan shaft 41-85 · 1400-2,5 ##DIN ? 285 · 12 · ? 20

万向传动轴 41-85?1400-2,5 DIN ? 285?12?? 20
6. 短型且具有长度补偿功能的万向传动轴 型号85,LZ=710 mm, n=3000 rpm, DIN法兰连接?250mm ,8 孔?18 mm:

当万向传动轴在水平和垂直方向同时都有角度偏移 时,实际的摆角可通过bh值和bv值计算得出,或者直 接从摆角图表(见Fig.1)中查出,大多数情况下从 该图表中得出的数据是比较准确的。

# # 7. Super short cardan shaft with length displacement, ##size 73, LZ = 365 mm, n = 3500 rpm, ##SAE flange ? 203,2 mm, 12 holes ? 11 mm: #

##Short cardan shaft 43-85 · 710-3,0 ##DIN ? 250 · 8 · ? 18

#

短型万向传动轴 43-85?710-3,0 DIN ? 250?8?? 18

Example: BV = 25°; BH = 15° m B = 28,3°

范例: BV = 25°; BH = 15° m B = 28,3°

7. 超短型且具有长度补偿功能的万向传动轴 型号73 LZ=365 mm, n=3500 rpm, SAE法兰连接?203.2mm,12 孔?11 mm:

##Super short cardan shaft 4496-73 · 365-3,5 ##SAE ? 203,2 · 12 · ? 11

超短型万向传动轴 4496-73?365-3,5 SAE ? 203,2?12?? 11
39

38

This kinematical non- uniformity is critical, if two shafts positioned at an angle of deflection, are linked by a single joint. Cardan shafts can also induce vibration in the power train. This is caused by acceleration and deceleration of the midsection of a cardan shaft (located between two joints). To minimize this effect small angles of deflection should be realised. In addition to this the shaft configuration, especially in the high- speed range, is important. To ensure that cardan shafts run smoothly and with little vibration, the product of n · ? (speed · angle of deflection) should remain within empirical limits.

Vertical angle of deflection/

垂直方向摆角

如果两轴之间存在一定偏移角,但却通过一个万向 传动轴连接,那么其运动特性的非均一性是很明显 的。万向传动轴会对传动链产生振动。这是由于万 向传动轴中间段的加速和减速造成的。为了降低这 种振动影响,应该尽量采用小摆角。特别是在传递 高速旋转时,小摆角是很重要的。为了保证万向传 动轴运行平稳、振动小,参数n·β(速度x摆角) 的值应该限定在经验值内。

For orientation:

取值范围:

Horizontal angle of deflection/
水平方向摆角

or / 或:

Figure 1 / 图1

ni = Speed [rpm] Bi = Deflection angle [°] m = Mass of cardan shaft [kg]

ni = 速度 [rpm] Bi = 摆角 [°] m = 万向传动轴质量 [kg]

Kinematics
The universal joint is working on a specific kinematic law: A constant angular velocity W 1 at drive shaft of a cardan joint results periodic variations in angular velocity W2 at driven shaft. This angular velocity on the driven side passes through peaks and valleys twice per revolution. Their absolute amounts increase progressively with the deflection angle. With constant power, the torque is inversely proportional to the angular velocities, so that the resulting extremal values for the driven shaft are as follows:

运动学特性
万向传动轴具有以下特定的运动特性: 当万向传动轴的驱动轴以恒定的角速度ω1运动时, 从动轴的角速度ω2会周期性变化。从动轴的角速度 在一个周期内会经历2次波峰和波谷。角速度的绝对 值随着摆角逐步变大。在恒定功率下,所传递的扭矩 与角速度成反比,因此从动轴的极限值如下表所列:

Where a single joint is used, it is necessary to check that the differential angle of the non-uniform rotation and the resulting mass forces are within permissible limits for the given application. The maximum differential angle of a single joint can be calculated by the following formula:

当单独使用一个万向传动轴时,需要校核非匀速运 动的角度差和由此产生的惯量在允许的应用范围 内。

使用单一万向传动轴所产生的最大角度差可以由以 下公式得出:

Turning angle / 转角 φ 0° and
和 180°

Another term to express non- uniform rotation is the degree of non-uniformity U. It is defined by:
和 270°

另外一个用来描述非匀速状态运动的量是非匀速度 U ,它被定义为:

90° and

or / 或:

40

41

Arrangement of cardan shafts
Two joints allow compensating the periodic fluctuations of the angular velocity of a single joint. With reference to the following figure, this is achieved by locating the inner pin axes and the shafts 1, 2 and 3 in the same plane which makes identical deflection angles of both joints. There is no kinematical difference between M- and ZForm. (Fig. 2)

万向传动轴的布置
使用两个万向传动轴可补偿使用一个万向传动轴所 造成的周期性的角速度波动。 参照下表,通过调整内部的定位销,可以实现轴1、 轴2、轴3在同一个平面内,使得两个万向传动轴的 摆角相同。表M和表Z的运动特性是相同的(图 2)。

Where the cardan shafts are arranged one after the other in a power train, the following combinations are recommended:

当在传动系统中采用串联形式布置万向传动轴时,建 议采用以下方式:

Cardan shaft and intermediate shaft with elastic bearing

万向传动轴和中间轴 之间采用弹性支撑座

Cardan shaft with double support bearing

万向传动轴采用双支撑座

Forks of internal yokes in one plane! / 万向传动轴内部连接头处于同一平面内

Figure 3

图3

To minimize non- uniformities and driveline vibrations, it is recommended that the Cardan shafts are installed with yokes ears phased 90 o to one another.
M-Form M-表
Figure 2 图2

为了尽量减少非均匀性和传动系统的振动,建议两个 万向传动轴之间,在连接轭耳部处采用90°布置安 装。

Z-Form

Z-表

Transverse critical speed
Each cardan shaft has a transverse critical speed which must not be reached during operation. This depends basically on the distance between the two joints and the flexural rigidity of the used tube. Also, it is influenced by the wear and tear of the shaft, especially of the splined parts of the slip assembly. Excessive speed causes vibration and premature failure of the cardan shaft and the connected parts of equipment. The transverse critical speed for cardan shafts can be calculated by:

横向临界速度
每个万向传动轴都有一个横向临界速度,在运行时应 该保证不超过该值。 该速度值主要由两个十字轴之间的长度以及所采用的 套筒抗挠刚度决定的。 此外,它也受万向传动轴的磨损程度,特别是滑动部 的花键连接处磨损情况的影响。 超速会造成传动系统的振动,并导致万向传动轴以及 设备连接处的过早损坏。 万向传动轴的横向临界速度可由以下公式得出:

Homokinetic transmission of the rotary motion is also possible when shafts 1, 2 or 3 are not in one plane. However, identical spatial deflection angles necessary in this situation. This is the case, if one view shows the M- Form whereas the other is of Z- Form. In this situation, the joints must be rotated relative to each other until the inner joint axes are located in their respective deflection planes. Cardan shafts for this application have to be designed specially. Basically, all deflection angles in a cardan shaft should be the same. This may not be possible in some cases. Then it should be decided if the remaining degree of non- uniformity can be tolerated. Exact figures for the permitted difference between the deflection angles on the input (driving) side and the output (driven) side cannot be specified because the degree of non- uniformity U depends on the absolute magnitude of the angle. Other factors that need to be considered are speed and stiffness, i. e., the drive system's torsional spring coefficient.

当轴1、轴2、轴3不在同一个平面内时,也可实现动 力传动,但是在这种情况下,万向传动轴的空间摆角 仍需相同。 两个万向传动轴连接时,如果一个视图位置显示为图 M的形式,而另一个视图位置显示的是图Z的形式, 在这种情况下,两个万向传动轴必须彼此相对旋转, 直到它们内部的连接件处于相应的偏转平面上。 此种情况下使用的万向传动轴需要专门设计。 原则上同一个万向传动轴上的所有摆角都应是相同 的。但在有些情况下,不可能完全实现。这时需要确 定此偏差角度是否在允许的范围内。 驱动轴摆角和从动轴摆角之间允许的具体角度差值无 法确定,这是因为体现偏差程度的U值取决于角度的 绝对值。 其它需要被考虑的因素是速度和刚度,即驱动系统的 抗扭弹性系数。

D = Tube outer diameter [cm] di = Tube inner diameter [cm] Iv = Distance between joints or distance #i##between joint and intermediate bearing [cm]

D = 套筒外径 [cm] di = 套筒内径 [cm] Iv = 两个十字轴之间的距离或者是十字轴与 #i##中间支撑座之间的距离 [cm]

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The operating speed should not exceed 80 % of the critical speed calculated. Critical speed can be increased by using tubes with bigger outside diameters. Otherwise the application would require using an arrangement of two cardan shafts with an intermediate bearing instead of one cardan shaft. This involves certain requirements with respect to the deflection angle. For advice contact our design engineers.

正常工作速度不能超过计算得出的临界速度的80%。 可以通过增加套筒外径的方式来提高临界速度。否则 就需要采用两个万向传动轴,并且在中间采用支撑座 的传动方案。这种情况对摆角有一些特殊的要求。 可以咨询我们的设计工程师。

Unbalance at gmm per kg mass of cardan shaft:

每千克的不平衡量(重径积),单位gmm

Limitations of length and speed
The length of tubular cardan shafts is limited by the critical speed of the shaft and by the limits of production faclities. The largest length, which can be balanced is L = 6000 mm. Larger length options on request.

长度和速度的限制
万向传动轴套筒的长度取决于临界转速和生产设备 的能力。 可以实现动平衡的万向传动轴的最大长度 L=6000 mm 如需更长的万向传动轴,请咨询。

Unbalance / 不平衡量

Balancing of cardan shafts
Unless some low speed applications cardan shafts are balanced dynamically. Dynamic balancing guarantees smooth running of the cardan shaft and minimizes loads on the bearings caused by centrifugal forces. Depending on the specific requirements, balancing is done in various quality categories according to DIN IS0 1940. (Fig. 4)

万向传动轴的动平衡
除了低速条件下的应用外,万向传动轴都需要进行动 平衡测试。动平衡能保证万向传动轴的平稳运行,并 降低由于离心力而对轴承的损坏。 根据实际需求,可以按照DIN IS0 1940标准(图4) 采用不同的动平衡等级。

Speed Figure 4
图4

速度

[rpm]
[每分钟转数]

Or calculate by the following formula:

或者通过以下公式计算:

Balancing quality 动平衡等级

UR zul = Permitted unbalance [gmm/kg] G## = Balancing quality (16 or 40) n ## = Speed [rpm] Service conditions
应用条件

UR zul = 允许的不平衡量 [gmm/kg] G## = 动平衡等级 (16 or 40) n ## = 速度 [rpm]

G 16

Cardan shafts with special requirements Cardan shafts for general use

特殊条件下使用

G 40

通常条件下使用

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Non-operating bending moment
The deflection of the power flow through deflection angle of the joint causes transverse forces and bending moments on the shaft ends which support the joint or cardan shaft. This phenomenon becomes particularly clear if one imagines the practically useless deflection angle of 90°, in which the entire torque of one drive fork acts as bending moment in the other. For the shaft ends connected to the cardan shaft this creates a superposition of lateral thrust and bending which is free of transverse forces. So this means additional load on the bearings of these connected shafts, especially at high angles and torques, a consideration which must be taken into account in the design of the drive.

非工作状态下的弯矩
由于万向传动轴摆角的存在而产生的偏移动能,会 在万向传动轴的连接末端产生剪切力和弯矩。 如果假设摆角为90°时,就可以很清楚地了解到这 样的现象对于实际的扭矩传递是毫无用处的,因为 此时驱动轴所有的扭矩全部转化为从动轴的弯矩。 对于连接着万向传动轴的轴末端,这产生了侧推力 和弯矩的重合,而不会产生横向力。这意味着对连 接轴的轴承产生了额外力。特别是在大摆角和大扭 矩的情况下,此情况必须在轴的设计时予以考虑。

Installation instructions
To make sure the running quality and precise balancing of the cardan shaft are warranted, for connecting flanges running free from play we recommend the centring tolerances and maximum values for radial and axial deviation listed in the table below. (see Fig. 5 too)

安装说明
为了确保万向传动轴平稳运行和应达到的精确动平 衡状态,并且保证连接法兰运行良好,我们建议采 用下表所列出的对中公差,以及径向和轴向的最大 偏差值。(见图5)

Cardan shaft speed [rpm]
万向传动轴的速度 (转/分钟)

Fit for d3
d3 公差等级

Radial runout
径向偏移量

Axial runout
轴向偏移量

KR [mm] 0,15 0,08 0,05

Ks [mm] 0,18 0,10 0,07

up to 500 ≤500 500 up to 3000 500~3000

h8 h7 h6

Selection and use of cardan shafts
Cardan shafts being used for various applications. So it is impossible to select their size and predict their lifetime with reliable accuracy with just one general rule. The familiar failure probabilities for roller bearings apply to cardan shafts as well. The size of the cardan shaft should be chosen so that its maximum momentary torque rating, is not smaller than the maximum torque to be transmitted in your application. Additionally parameters like deflection angle, speed, length, operating conditions (kind of drive, temperature, dust etc.) should be considered. Therefore please refer to our technical questionnaire. This is available for download on www.gewes.de . Our experts will evaluate your information given in this questionnaire, to find the best choice for your application. If you need more detailed calculations like determining lifetime, stability etc. please contact us.

万向传动轴的选型和使用
万向传动轴应用广泛。所以无法根据单一的规则, 对万向传动轴进行精确的选型,并预测其使用寿 命。 我们所熟悉的滚子轴承的失效概论同样适用于万向 传动轴。 万向传动轴的选型原则是,它的最大瞬时扭矩值, 不小于该工况下需要传递的最大扭矩。其他参数如 摆角、速度、长度、工况(驱动类型、环境温度、 灰尘等)也应予以考虑。 因此,请参考我们的技术参数调查问卷,可以到网 址www.gewes.de上下载。我们的技术人员会根据调 查问卷中的信息进行评估,为您的应用选择最适合 的产品。如果您需要使用寿命的决定因素、稳定性 等具体计算,请联系我们。

over 3000 ≥3000

Figure 5 / 图5

All anti- corrosion paint should be removed carefully from the cardan shaft flanges before the shaft is installed. Anti- corrosion agent on the cardan mounting flanges reduces frictional adhesion (not with flange yokes with staggered tooth arrangement). Caused by kinematical requirements, make sure that the markings on the length displacement are matching exactly. Otherwise the inner yokes will not be located in one plane and rotation causes vibration and early failure of the drive system components. All cardan shafts have an alkyd-base priming coat; the finish coat or paint can be customized.

在安装前,万向传动轴法兰上的防腐漆应仔细清理 掉。残留的防腐漆会减小摩擦附着力(安装交错齿的 法兰连接轭除外)。 考虑到运动性能因素,请确保长度补偿处的标记要对 齐。否则内部的连接轭就不在同一个平面上并产生转 动,这会引起传动系统组件的振动并导致过早损坏。 所有的万向传动轴都会喷上一层醇酸树脂的底漆,最 终的外漆和表面喷涂可根据客户需要定制。

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Cardan shaft maintenance
It is necessary to grease the moving parts of a cardan shaft at certain intervals to remove used lubricant and foreign matter, if any, and replenishing the lubricant. Lubrication is required after cleaning with high pressure or a steam jet.

万向传动轴的维护
需要定期对万向传动轴的运动部件加润滑脂,以去除 失效的润滑脂和异物,并补充所需润滑脂。 在对万向传动轴进行高压或蒸汽喷射清洗后,必须重 新加润滑脂。

Maintenance cycle
Maintenance intervals for cardan shafts depend mainly on the conditions of the given application; heavy duty or superior ambient temperatures, for instance, lead to faster lubricant consumption. Hostile environments, heavy soiling or exposure to water, necessitate shorter maintenance intervals. The following are recommended lubrication intervals in the interest of a prolonged service life (The values below are valid only for use at normal conditions):

保养周期
万向传动轴的保养周期主要取决于其应用工况,例 如重载或者极端环境温度,会导致更快的润滑脂损 耗。恶劣环境、重污染或暴露于水,都需要更短的 保养周期。建议采用以下保养周期,以延长产品使 用寿命(以下值仅适用于一般工况)

Maintenance procedure
Lubricant is supplied to the joints and the slip assembly by taper lubricator nipples acc. to DIN 71412 or flat lubricator nipples acc. to DIN 3404. Where two lubricating points placed on one joint opposite to each other, lubricant need only be supplied at one nipple. Make absolutely sure to clean the lubricator nipples before lubrication. The grease reaches four joint bearings through the ducts in the spider. Supply lubricant until lubricant emerges from the seals. When supplying lubricant avoid harsh strokes or forceful impact that can damage the seals. The splined shaft connection of the length displacement of cardan shaft requires a controlled supply of lubricant in order to avoid high hydraulic forces that impair the axial movement. Rilsancoated spline shaft connections are lifetime lubricated.

保养程序
对十字轴和滑动组件加润滑脂时,采用符合 DIN71412标准的锥形油嘴,或符合DIN3404标准的 平头油嘴。如果一个十字轴上有两个相对的润滑点, 仅需对一个润滑点加润滑脂。 在加润滑脂前必须要确保油嘴已经清理干净。 润滑脂通过管路润滑到十字轴的四个轴承。当油脂从 密封处渗漏出来时,停止加注。 在加润滑脂时应避免用力拍打或者撞击,这样会损坏 油封。 在对采用花键连接的长度补偿型万向传动轴加润滑脂 时,要控制润滑脂的加注量,以避免过大液压力损害 轴向的运动。 表面覆有丽绚涂层的花键连接是终身免润滑的。

Cardan shafts
In motor vehicles: - Road application - Road and off-road #applications - Construction site and #off-road applications # In rail vehicles: # # In stationary installations and travelling cranes: # In marine drive lines: # #

Maintenance cycle
50,000 km or 1 year 30,000 km or 1 year 10,000 km or 250 hours of operation # 3,000 hours of operat. or 6 months #

万向传动轴
机车领域 - 道路车辆 - 道路车辆和越野车

维护周期

50,000公里或1年 30,000公里或1年

- 现场施工车辆和越野车

10,000公里或每累计 行驶250小时 每累计行驶3000小时 或6个月 # 每累计运行500小时

轨道交通:

#
固定的设备和移动式 起重机: # 船舶驱动:

500 hours of operation # 1500 hours of operat. or 6 months #

Lubricant
We recommend the use of lithiumcomplex greases of specification KP 1- 2 N- 30 or KP 2 N- 20 DIN 51502 with EP additives for European climates or of non- freezing grease of the same base of specification KP 2 N- 40 or KP 3 N- 40 for use in temperatures of down to -40 °C. Lubricant should never be replenished with a grease of a different soap base. Do not grease cardan shaft bearings with MoS 2 or other solid lubricant additives.

润滑剂
我们建议使用符合DIN 51502标准,含EP添加剂的锂 基润滑脂,牌号为KP 1-2 N-30或KP 2 N-20。该润滑 脂适用于欧洲气候条件。也可以使用牌号为KP 2 N-40 或KP 3 N-40的同类润滑脂,在温度低于-40℃时仍 可以正常使用。 不同基质的润滑脂不可混用。 万向传动轴的轴承不可采用含二硫化钼或固态添加剂 的润滑脂。

#

每累计运行1500小时 或6个月

see DIN 15453 too

参照DIN5453

Storage
Store cardan shafts on suitable shelves in dry, closed rooms. Do not stack cardan shafts, place one beside the other, lying or standing upright. Cardan shafts standing upright must be backed to prevent them from falling, lying shaft must be secured against rolling way.

存储
万向传动轴必须存储在合适的货架上,并保证室内 干燥,密闭。不要堆叠万向轴,请并排平放或直立 摆放。 直立摆放的万向传动轴必须保证后部有支撑,以防 止落倒。平放的万向传动轴应确保安全,防止滚 动。

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Safety considerations
Rotating shafts create a hazard! The user must therefore strictly adhere to the safety- standards and take suitable precautions, providing e. g. safeguards or covers. Observe the EC-Regulations for machinery! When working at the cardan shaft the drive motor must be shut off. Disassembling, assembling, repair and maintenance should only be performed by qualified staff. At such work and at the transportation the cardan shafts have to be secured in such a way, that they cannot slip apart and the flanges are fixed preventing damages to the cardan shaft and avoiding the risk of getting hurt. Please attention to our relevant instructions for selection, installation and safety. Because the customer has the knowledge of the various demands on our product for your application, it is his responsibility to verify the drawings and documents that we prepared on the basis of the data made available by the customer and to examine the suitability of the product for the proposed use. Our offer shall in this case be considered as a recommendation only.

安全注意事项
旋转的万向传动轴具有危险性! 用户必须严格遵守安全标准,并采取适当的防护措 施,如安装防护隔断或防护盖。 请遵守有关机械产品的EC规则 当调试万向传动轴时必须先关闭驱动电机。只有具 备专业技能的人员才可进行拆卸、安装、维修和保 养工作。在从事上述作业以及搬运万向传动轴时, 应保证其不会滑动,法兰需要加以固定,以确保设 备和人身安全。 请关注有关选型、安装和安全的有关指导。 由于客户更了解万向传动轴的使用工况以及对我们 产品的要求,因此客户有责任校核相关图纸和文 件,审核产品是否能够达到使用要求。以上产品资 料是根据客户所提供的信息而做出的。 在这种情况下,我们的建议仅供参考。

Certifications
GEWES holds the certificate of "DQS Deutsche Gesellschaft zur Zertifizierung von Qualit?tsmanagementsystemen mbH" according to:

认证
盖威狮(GEWES)拥有"DQS Deutsche Gesellschaft zur Zertifizierung von Qualit?ts-managementsystemen mbH"授予的以下认证证书

ISO/TS 16949:2002 DIN EN ISO 9001:2008 DIN EN ISO 14001:2005

General notes
? The installation of cardan shafts requires # expertise and careful workmanship! ? Be sure to follow manufacturer's instructions for # installation and repair. ? Parts to be installed in universal drives must be # in perfect working order and approved for the # specific application in hand. ? Make sure that cardan shaft locating centres # are properly seated and that the flange surfaces # are in perfect contact! ? The operation ratings must never be exceeded # (Md, B, n). ? Do not use high pressure (water, stream, air) # for cleaning to prevent damage of the bearings # and sealings!

一般注意事项
? 万向传动轴的安装需要专业和细心的技术人员来 # 完成! ? 一定要按照制造商的说明来安装和维修。 # ? 需要安装的万向传动轴配件应处于最佳状态,并 事先确认符合该工况。 # # ? 确保万向传动轴定位中心在正确的位置,法兰面 连接充分! # # ? 使用万向传动轴时切勿超过额定值(Md, β, n)。 # ? 切勿使用高压(水,蒸汽,空气)清洗万向传动 轴,以免损坏轴承和密封件! # #

Declaration of Conformity

Our products correspond to following guidelines: ? CE Conformity according to machine directive 98/37/EG II ? EU Conformity according to directive 94/9
EG II 2G/2D (ATEX)

符合标准声明
盖威狮产品符合以下规范: · CE认证:符合机械产品98/37/EG II 的要求 · 欧盟认证:符合规章94/9 EG II 2G/ 2D (防爆)

Special acceptance tests

特殊的验收测试
根据客户的要求,我们可以向有关船级社申请对相 关项目的万向传动轴产品进行认证。

On customer request, we will arrange acceptance of project- related cardan shaft products by a classification society.

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Your route to GEWES:
Please note for mobile navigation the adress "Ausserhalb 3" must be entered.

盖威狮(GEWES)所在地交通指引
使用移动导航系统时,请在地址栏输入 “Ausserhalb 3”

Contact:
Fax: +49 (0)3629 800002 info@gewes.de Address:Weimarische Strasse 62 99326 Stadtilm Website:www.gewes.de Our detailed technical catalogue is also available in the internet.

盖威狮(GEWES)联系方式:
传真: +49 (0)3629 800002 info@gewes.de 地址: Weimarische Strasse 62 99326 Stadtilm 网址: www.gewes.de 详细的技术目录请登陆我们的网站查阅。

Partner in China Shanghai BIDA Mechanical & Electrical Equipments Co.,Ltd.
Address:Rm 705/706, Fortune International plaza, No. 43 Rd. Guoquan, yangpu district shanghai.<zip 200433> Tel:021-61483509 Fax:021-61483510 Email:Richard@bidahs.com

中国合作伙伴 上海弼达机电设备有限公司
地址:上海市杨浦区国权路43号财富国际广场 银座705/706(邮编: 200433) 电话:021-61483509 传真:021-61483510 Email:Richard@bidahs.com


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