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ACE制模手册


: ?u?h¤§????¤????? ???`?s?? : 02.01.00 1. ?u?h¤§????¤????? 1.1 ???? ?°??-^¨???¤u?{??¤u?{?v¤§¤é±`¤u§@;·??q???D ;????±±¨???§@?X?W?d¤??ü¤? . 1.2 ???? ???ó??¨??s?y???ó¤@???D-?????¤§?s?é¤u§@ .?b?s

?y?L?{¤¤???i?à?s?b¤@¨?¤??à?w??¤§?? ¤?.¤u?{?v??§ê?t¤§¨¤???N?O?s?é??¤§???? ,-t?d±N??¤H¤??U???ù¤§??¤§?ê?? ;?]-p¤?-n¨D?? ???v?a???F.?P??,¤u?{?v??-n¤??_??¤???¤v¤§?g??¤??w¨??à¤O ,±N??¨??b?s?y?L?{¤¤¤§?ù?~ ?v??????§C,?????s . -ק?????:
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¤é??: November, 2001 A -???: 1 / 1

: ¤u?{?v?w?q¤????d ???`?s?? : 02.02.00 2. ¤u?{?v¤§?w?q¤????d 2.1 ¤u?{???g?z ?ü??-^¨?????--¤??q¤§¤u?{?v?g?z,-t?d???z¤u?{?? .°??p¤u?{???g?z¤??b¤??q,?`?g?z±N?? ?N¨????ì . 2.2 °???¤u?{?v 2.2.1 ????¤@??¤u?{¤H-?-t?d¤@¤???????¨?¤u?{¤??p??¤§??°? . 2.2.2 ?ò?i?ü?w??¤H????¨? ,¨?-q?U¤u?{??°?¤§?????í , ?T?O?U¤è-±¤§??°??b?ü?w¤§????¤? §??¨¨??F¨ì¤??q¤???¤H¤§?~?è-n¨D . 2.2.3 °?°V??¤?¤§????¤u?{¤H-? . 2.2.4 ·í??¤H¨ì???t°Q?×??¨????c?????? ,°???¤u?{?v-n-t?d±??? . 2.2.5 ?b¤u?{???g?z??·?¤U ,°???¤u?{?v?i???ù???ó??¤H§?????§??q????. 2.2.6 ?w±?¤??D?ù¤u??¨???¤§¤u§@·|?? . 2.2.7 ?f§?????¤?¤u?{?v??-q??¤§?s?ó . 2.2.8 ?i??±????q?l ,???u???q???P??¤H?p?? . 2.3 ¤u?{?v 2.3.1 ¨ó§U°???¤u?{?v?ò?i?ü?w??¤H¤§??¨? . 2.3.2 ??????¤H¤§??¨??W??¤?°???¤u?{?v¤§·N¨? ,¨?-q??¨??]-p¤è?k,¨?±N¤@¤??ê???????] -p????????¤§??¨??]-p-?§??¨ .¨??B-n????¨??i???ì¨B?f??. 2.3.3 ?b°???¤u?{?v?ü??¤U ,-t?d?p????¤H¤????t?U???ù?P¨? ,?T?O??¨????X??¤H¤§????¤? ?~?è-n¨D . 2.3.4 -q????????·??ó¤?-q°???¨??s?ó. 2.3.5 ?w±?????¤?±H?B¤u§@ . 2.3.6 ¨ó§U¤u??¤u§@·|??¨?°O??????¤§-ק? . 2.3.7 ?b°???¤u?{?v?ü??¤U,?i??±????q?l ,???u???q???P??¤H?p?? . 2.4 §U?z¤u?{?v ???d°ò??¤W?P¤u?{?v???P .??¤@¤???¤?¤????~¤§¤u?{¤??p??¤u§@ ,???·-n±o¨ì°???¤u?{?v¤§ ??·?,¤??à??§@?D±i . 2.5 ¨???¤u?{?v ¨???????3?~??4?~¤???,-t?d¨ó§U¤?°?????¤u?{?v,°???¤u?{?v??°V?m???v¤???¤§¤u§@ .°?±o ¨ì°???¤u?{?v±???,¤u?{???g?z§?·??~,?u?à-t?d??¤??p??¤u§@. -ק?????: 0 ???? : A ¤é??: November, 2001 -???: 1 / 4

: ¨???¤u?{?v°V?m-p?? ???`?s?? : 02.02.00 2.6 ¨???¤u?{-?°V?m-p?? 2.6.1 ?? 2.6.2 ?? 2.6.3 ?~ 2.6.5 ?? ??: ??-p???a??¨?¨t??°?°V,¨???-??¨?°±M·~¤§??¨?¤u?{¤H-? . ?d: ¨?????¤??L?S?w¤§¤u§@?d?ò¤????d ,??°V?m???v¨M?w . ??: 3 ~ 4?~ ¤u?{?v °???¤u?{?v ??: ¨C?u (¤T-?¤?)?°¤@-????? -ק?????: 0 ???? : A ¤é??: November, 2001 -???: 2 / 4

2.6.4 ??¤??÷·| : §U?z¤u?{?v 2.6.6 °V?m¤è?k :

??-?±N????§???°t¨ì¤U?C?|-????ù?i??°V?m .?????ù?g?z????¨??w????°V?m-p?? ,?? ???á?i?????? .?¨?Z??·N???i?i¤J¤U¤@-????ù?~?ò???? .?u¨q¤§??-???§??i?ó12-??? ??(§Y 3 ?~)?á??¤??°§U?z¤u?{?v. 2.6.7 °V?m???ù : ?? ?ù ????(¤T-?¤??°¤@-????? ) 5~7 3~4 2 2~3 ?@ 12 ~ 16 -????? (§Y 3 ~ 4 ?~) 2.6.8 °V?m¤??e : ¤u????: ?]-p?? : ¤u?{?? : ??????: ?{????-???¨??s§@?L?{ ,?÷§?¨???,??¨???§÷¤§?{?? .?ì????????¨????c,?{ ??????¤?¤u??????. ??????¨??]-p,????¤??ì????¤§?{??.????§Q???????í?F????¨?¤§???c¤? ?]-p???{?? . °V?m-?¤H¤§·??q¤??í?F?à¤O .?[±j????¨????c ,?]-p¤?¨?§@¤§?{?? .°??i?? ?¤????. ?? ?v

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?????`?ì¤???????¤§?{?? .?b??¨??ú???L?{¤¤,????¤??P??¨????c .?{??¨? ¤¤¤§?u?I¤????I . 2.7 ¤??w??¤???°?°V-p?? 2.7.1 ?X-??D-n???ù¤§?g?z???D??±N?ü?y??¨?¤??P¤§???y ,?°?U??¤u?{?v¤??]-p?v??¨???¨? ?b?U???ì???ù¤?¤§?s§@¤??]-p?g?? . 2.7.2 ¤??q·|??????¨?-^?y°?°V???U??¤u?{?v¤?§??N¤H-? .

: ?{??¤u?{?v?i-×-p?? ???`?s?? : 02.02.00 -ק?????: 0 ???? : A ¤é??: November, 2001 -???: 3 / 4

2.8 ?{??¤u?{?v?i-×°V?m-p?? 2.8.1 ?? ??: ?°?{??¤¤??¤?°???¤u?{?v??¨?¤??P?{?פ?????¤§¤???°?°V .?W?d¤u?{?v¤§±M·~????¤? ?g??. 2.8.2 ?? ??: ¤?--,¤@¤??ò??????¨???¤u?{¤§±M·~????¤?§??? . 2.8.3 ?? ?H : ?U?? ,?U???ù¤u?{?v. 2.8.4 ?? ?v: °?¤u?{???g?z?~,??·|?????U???ù?D?????~¨?±M?a?D?? . 2.8.5 ¤? ?e: ??¨??]-p?i?? ,?~?è·§??,-?¤H???z¤??í?F§??? ,?ì??¤??`?ì?????? . 2.8.6 ?? ?f : ??2001 ?~?×?}?l ,¤u?{??±N?ó¨C?~ 12¤??i??¤@¨t?C????????¨??U???ù¤§¤u?{?v ????°? ?[ .?¨?Z±N·|°O???b??¤u?{?v¤§¤H¨????פ? ,¨????z?h°???. 2.8.7 °??[¤è?k : °V?m?D-n?H???y¤è???i?? .???ó¤??e·|???`?L?t?§ ,¤u?{???g?z???`?g?z·|?ü?w?Y¨? ?P¨????·°??[.°??ü?w¤H-??~ ,¨??L?P¨?-Y·P?±????¤§¤??e??¤u§@???°§U ,???i¨ì¤u?{ ???????B?n°O????°??[ .

: ¤u?{?v???? ???`?s?? : 02.02.00 -ק?????: 0 ???? : B ¤é??: November, 2001 -???: 4 / 4

2.9 ?ê?????f¤?????¨??× ¤u?{?v??¤????·¤?§O?q?L-^?y???? ,±M·~???D ,?~?????f¤?-±??¤???¤~?i??¤?¤@?? .¤??q¤?¤u ?{??¤??w????¨??U?????? ,¨??U??¤u?{?v???@°??[ . 2.10???f¤??e (2001?~?×) 2.10.1 ?? ??: 2001 ?~12¤? 2.10.2 ?? ?D : a) ??¤G??-^¤??\??¤??g§@???f -p??¤??}¨?±i??¨÷ ,??¤@±i?P¤W???ú??¤@?? ,????-???¤¤??·|??¤§?{?× ,?????? ±N¤??à?d?r¨? .????¤u?{?v¤?°???¤u?{?v°??[ ;??¤G±i·|????-???¤¤??¤T?~?? ???|?~??¤§-^¤??{?× ,????¤??à?d?r¨?.????¨???¤?§U?z¤u?{?v????°??[,???w ???V???D?? . b) c) ?ì??¤??`?ì???? ?ú??¤u?{?v???ì??¤??`?줧°ò???{?? . ??¨??]-p ?ú??¤u?{?v??°ò????¨??]-p¤???-^¨?????·?¤§?{?? . d) ¤u?{?v?????? ?ú??¤u?{?v??°ò???u?h¤§?{?? . 2.10.3 ???H¤?°??[?ê??: ?U??¤u?{?v?i???????W°??[???????? .°????????U?ì?¨?Z±N ¤?·| ¤??} .??°???¤H?i?V ¤H¨????d?\??¤v¤§?¨?Z.

??-^¨?????--¤??q ??-^¨??? ¤??U ???D

: ???ù?y?{ ¤é??: November, 2001 A -???: 1 / 4

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3. ¤u?{??¤§¤u§@?y?{ 3.1 ¤u?{???P??¤H¤?¨??????ù¤§¤u§@?y?{?? .
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??¤H 2 7 14 15 QC ?? 13 8 6 16 12

1 3 4 ¤u?{??

CAD/ CAM??

6 11

?]-p??

10 17 9 ??-F?D

1. ??·~????ORDER??¤u?{??. 2. ¤u?{???V??¤H??¨ú?ê??. 3. ¤u?{????FILE?OCAD-CAM???B?z?¨?~??. 4. ¤u?{?????ê???O?]-p???e?ì¨B?]-p??. 5. ?]-p?????ì¨B?]-p???O?`?g?zAPPROVE. 6. ?]-p?????ì¨B?]-p????¤u?{??. 7. ¤u?{??±H?ì¨B?]-p???O??¤HAPPROVE. 8. ??¤H??COMMENTS ??APPROVE MOLD DESIGN. 9. ¤u?{???????ó??¤??¨?~???O¤u????VENDOR,?Z¤~?}??·|??. 10. ¤u?{?????]-p???}??-F??. 11. ¤u?{?????ê???O?]-p???eFINAL MOLD DESIGN. 12. ¤u?{??°eFINAL MOLD DESIGN?O??¤H FINAL APPROVE. 13. ¤u?{???????????O?????? . 14. ¤u?{??±H?ì????¤H . 15. ¤u?{?????ì?O QC???×?q. 16. ??¤HAPPROVE??COMMENTS. 17. ¤u?{?????ê??¤u????VENDOR§?????±H?? .

: ???ù?y?{ ???`?s?? : 02.03.00 -ק?????:
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3.2 ¤u?{??°_?l¤u§@¤§?????y?{?ü¤?.
±???-q?? Received Order 1998?~2¤? ?]-p?ê???p¤?°÷, ?~?ò?V??¤H??¨ú communicate with customer if any information is not enough

??¤H?¨?~?]-p
Customer Part Design ±???3D¤??ó Received 3D File QUOTATION 0¤?/days

?????` wait for customer's reply ?ó?? layout

?ì?? preliminary mold design 3~5¤?/days

1¤?/days

2¤?/days

¤u?{?v???d?? ???]-p review of mold design by engineer

CNC?{§? CNC programming ?P¤u???} ??¤G??·|?? 2nd meeting with workshop supervisor 18¤?/days 16¤?/days ???á???]-p final mold design ?P¤u???}·| meeting with workshop supervisor -ק????? mold design modification ??°e???????? send mold design dwg to customer

?P?]-p-??}·| °??i¤@¨B-ק? meeting with mold designer for further correction -q????-F ?M¤???§÷?? order mold steel and mold base 13 ¤?/days

?????`¤?±??v¨??}?? waiting for comment to mold design and authorisation to process with cutting

?÷??¤??d?}?l proceed with steel cutting

??¤??[¤u proceed with electrode making

9~12¤?/days

8¤?/days

3.3 ¤u?{???P?]-p??¤§????±????{§?
¤u?{???P?]-p??¤§????±????{§? ¤u?{?? ?L¤u?{?? ??????¤á-n¨D?o?X ??¨??]-p??(¤??Z) ?]-p?? ±?¨ü?]-p???? ?s§@¤H:?q?{°??@ ¤é??: 14/8/2001 (????¤G)

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3.4 ¤u?{???P¤u????¤§????±????{§?

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3.5 ¤ì?c?s§@¤????r?????y?{??. ?s§@¤ì?c¤@???? 3-?¤u§@¤é (¤?§t?P¤? ,?P¤é¤??`°?¤é ) ?ì?z???r????¤@????1~2-?¤u§@¤é (¤?§t?P¤? ,?P¤é¤??`°?¤é ) ?G¤@??±??p¤U ,¤u?{¤H-????b¨????e¤-¤?,±N?????í¤W?? .¨??é?{§??p¤U :

¤u?{¤H-? ?? ?? ±?????±?¨ü
?O§_>500kg
Yes ?q ?? ¤ì¤u(??¤ì?R?O)

¤ì?c?s?y?????í Form40-014A

?? ?L
¤u ?? ?? ??

No

?q???d?O?t ¤?¤ì?c????-? ¤ì?c????-? ¨ú¤ì?c ¤ì?c????-? ?????ê??·??? ¤ì?c????-? ?~?X °?????
?s ?P ¤ì?è?]???????B?z?X?????? ?[¤u?X?P ???×±??p?í ???]/???r ????(????) ?X???f?? ??????

¤ì?c§??¨ ?{§?§???

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: ??·~?? ???`?s?? : 02.04.01 4.1 ¤u?{???P??·~??¤§???Y 4.1.1 ·í¤u?{???g?z??¨ì????·~???o?X¤§??¨??]-p?ü¤?(Form-30-001),§Y?í??¤u?{??????¤? ¤J?P??¤H??????¨?¨?§@¤§·??q .·í??¤H???ê¤?°e?X????¤§???×?????~???á ,§Y?í???? ¨?¨?§@????-p?? .??·~??°???¨???¨??]-p?ü¤??~ ,??·|±N??·s(?H·í¤?-p )¤§???×???b N:\FileCenter\CustomerFile\(mold#)\¤?.¤u?{?v???·?P??·~???g?z????·~??¤u?{?v·??q, ?T?O?M·???¤H¤§-n¨D . 4.1.2 -ì?h¤W ,????·~???o??¤u?{??¤§?}???ü¤? ,?????W??¤H??¨?¤§??¨??W??§??????P .???? ?ó??¤H¤§???ù???i?à?P???ᤧ???~??????¤j?X¤J , ?]?? ,¤u?{?v?ó±?¨ì??·~??¤§?}?? ?ü?O?á ,????§Y¤?????·~???P??¤H¤§?????ê??¤????× .?p?G?o?{???ó¤?§O???o¨?¤?§O ±N?v?T??¨?-q??¤§?ù????????¤é?? ,??§Y?q??¤u?{???g?z¤???·~???B?z .??·~??¤u?{ ?v???d????¨????ù??¨?°???. 4.1.3 °???¨??W???~ , ??·~???T?{¤§??????????¤??à?H·N§ó§? .?]?? ,?p??¤H???à§Y????¨??¨ ?~???×,¤u?{?ü¤???¤J¤??ì?m?????i?à?v?T¨ì???????? ,¤u?{?v???·¨C????????¤H .?p ¤u?{?v?à°÷?b??¨ì??¨??]-p?ü¤??Z24¤p??¤???¨?¤@?÷-p?????? (Project Plan)????¤H , ?N?i?קK¤@¨?¤???-n¤§?~·| ,????-n¨D??°??? 6.2.1??. 4.1.4 ?L?×??¤H?b?¨?~???×??¤u?{°??D¤W??§_???~ ,¤u?{??????¨??]-p¤?¤u?{?????O??-n¨D ??.¤u?{?v???·????9.2.4??¤?¤§????-n¨D§??¨????¤§¤u§@¤??^????¤H???????? . 4.1.5 ¤u?{?v??-n??¨è?d·N¤U?C?|???ê????§_???~ ,???ó¤@???????i?à?v?T???????? ,°??p ??¤H?????????ê?????ê?? ,¤u?{?v???·?óProject Plan¤?Weekly Report¤???????¤H .?H¤U ?°?|????????????¤j?v?T¤§?]?? : a. b. c. d. ?]-p???× ¤????]-p¤?¤J¤??ì?m ?`?ì?÷?ê?? ?????Y¤?¤??¨?~¤??t -ק?????:
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°??p?b?]-p????,??¤H§ó§?¤W?C?ê??¨??p?¨?~?]-p ;¤S?????ó??¨ì¨?¤?¤??R??§i?Z§? ??¤J¤??ì?m ,??-n???°?ê?????~.?b?o??±??p¤U ,¤u?{?v?N-n¤?????-@???a?V??¤H???? ????????????¤§-ì?].?i?H·Q?? ,¤u?{?v?V?-??????¤H¤W?C?|?????~¤§?á?G ,?N?V?à?× §K¤@¨?¤???-n¤§?~·| . 4.1.6 ¤u?{???g?z¤????÷??-?°???¤u?{?v·|-t?d??????¨?¤§¤u?{??§ó??¤p§??q????¤§???ù . ¤u?{???g?z??????°???¤u?{?v?i??±??P??¤H°Q?×?????ù??¤????f????°??D .·í??¤H?? -?????¤§???ù?á.¤u?{???g?z??????¤§°???¤u?{?v-n??§Y???g?í?? (Form-50-010),¨? ??¤W????¤§???ù?? . ?p?G??¤H-n¨D?S§O¤§?I?????I?B¤è?k ,??-n?b???í??¤??`?ú.?M?á §?????¤§¤??ó???L?n ,°e¨ì??·~??§U?z-??n°O .?o¨??ê????-n?P????¨ì?`?g?z¤?-??? ?g?r???g?z¤§?q?l?a§} .

: ??·~?? ???`?s?? : 02.04.01 4.1.8 -ק?????:
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·í¤u?{?v??¨ì??¤H¤§???ì¤???¤??ó??±H???ü?O?á ,????§Y±N????¤??ó???q?l???L??°e ¨ì??·~???g?z?? .??°e¤§¤??ó???·?M·??C?ú????¤????ù¨??? .??·~??·|¨??t???d???? ¤§????±?????(P.O.) ?O§_¤w?g±??? .???|?i???q?קK¤??q?b¤??ó¤W¤§·l?????]????¤? -P¤§??¨??I?B????.

4.1.9 ·í??¨??I?B?á,¤u?{??????·|±N????¤§????¤u?{???ù??-??\¤@?? ,¨???¨?¤@?÷?M???? ??·~???g?z,???ú¨?¤@?÷???ù??¤v?g§??¨ . 4.1.10 ???í??¤@ : ??¨??]-p?ü¤? (Form-30-001) ???í??¤G : ECN Order From Engineering (Form-50-010)

: ?]-p?? ???`?s?? : 02.04.02 4.2 ¤u?{???P?]-p??¤§???Y. 4.2.1 °???¤u?{?v???·??¨?¤U?C¤????ê?????]-p???? : a. ??¨??]-p?ü¤??í (Form30-001) ¤???¨??]-p?????í (Form60-00 1) b. 3D?q?????×???¨?~??. c. ¤????u?ì?m?? . d. ??¤H??¨?¤§??¨??W???í¤?°à?÷?÷?O?? .(?p??¤H¨S????¨? ,???ò??-^??¨?¨???¤??U ???|?`¤§?]-p?W???i?? .) e. ??¨????c¤??X??¤è?k?ü????. f. ¤J¤??ì?m?? . 4.2.2 °???¤u?{?v????¤O??¨?¤U?C?ê?????]-p?? ,¨???¨????c§ó-??T: 1)??¨??ì?m?? ,???ú¨??p¨?¤@???÷??¨?¤@±?°?-n°??^?ó . 2)¤???¤???-F¤?¤o?ü¤?. 3)??°w?ì?m?? . 4)?B¤?¤è?k??. 4.2.3 ?p??¤H?u??¨? 3D?q?????×??¨S????¨??¨?~?? ,¤u?{?v???·°??M·???¤H???¨?~??¤§¤? ?t ,?X??¨¤ ,?k???ì?m???ê?? ,?S§O-n°??M·???¤H¨?¤@-??°???á-×???? ,¨??B??§?-n¨D?] -p???w±??????B?z¤?????¤?¤o (Form-60-001). -×???????H¤é???°-? ,¤u?{?v???·?g±`?T ?O????¨ì¤§?q?????פ??????°??·s¤§???? ,??¤H?p?????ó¤?¤o??¤u?{§ó§? ,¤u?{?v?? ?·?V¤u???D???M·??a??-±¤??M¤??q???ò?i .??¤??e?\?u??¤f?Y?q??,????¤u?????ù?D ?????v¤?±?¨ü???ó¤f?Y?ü?O . ¤u?{?v?????d??????¤u???U???ù?O§_???b????·s¤§???????q?????פu§@ ,¤u???U???ù ?D?????·?ò?U¤u?{?v?X§@ . 4.2.4 ?p??¤H?P??-q?????M¤??P¤§??¨??? ,°???¤u?{?v??-????°¤¤?A??¨C?ó?¨?~¤§????¤?¤? ???u,¨???¤@??????¨?¤W-z 4.2.1 ??¤§?????ê?????]-p??.°???¤u?{?v?i???{??¤v¤§¤u §@¤?°t ,¨M?w?O§_±??v?]-p??-t?d?]-p¤W-z 4.2.2 ????,??????¤v??-????v-t?d?????] -p. 4.2.5 ·í??¤H-n¨D?H?q?????×?°°ò-??? ,¤u?{?v???·-???¤@?÷?¨?~°ò-??I??·N?? ,¨?¤?§O?? ?o??¤u???D?? ,?q???[¤u???D??¤????`?]-p???g?z .¤@¤?¤?¨??[¤u???]-p????¤§?á?G ???????D??-t?d ,¤u?{?v¨S??§Y??????°ò-??I??·N????¤u???????`?]-p?? ,¤@¤??á?G ??¤u?{?v-t?d . -ק?????:
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¤é??: November, 2001 A -???: 3 / 27

: ?]-p?? ???`?s?? : 02.04.02 -ק?????:
0 ???? :

¤é??: November, 2001 A -???: 4 / 27

4.2.6 ?°¤F?קK?L?h¤§????-×?????? ,?]-p???g?z·|????????¤§¤j¤p¤??????{?×±N?ì¨B±??ì ?????L?óA3??A0??¤W .?M?á-n¨D°???¤u?{?v§Y???f?\ .?o?÷?g?L?]-p???g?z?f§? ,°??? ¤u?{?v§Y???f?\¤§????±N?w?W?°???? L1,¨??Q???ó N:\FileCenter\Design¤§?ü?w????¤? . -ì?h¤W ,????¨C???÷?}?]-p??,???????X????-n§ó·s. 4.2.7 ·í¤u?{?v??¨ì?]-p??¤§?ì¨B±??ì???á,????§???????????§_¨?¨???¤v????¨?¤§?ê???] -p.???c¤??X??¤è?k?O§_???T , ¤???¤???-F¤§¤?¨??O§_?X?A .¨?¨??????f§??í(Form-50009)?????????d?í¤§?????v¤@???d .?p?H¤W?L¤j?ù?| ,¤w?g?i?H±H??????¤H .?p¤u?{?v ¤???·N????¤§¨?¤¤???ó¤@???÷ ,¨??p:?B¤?,??°w?? ,¤u?{?v¤????v-n¨D?]-p??-ק?,???ó ¨C?ì??¤H¤§-n¨D??¤??P ,¤u?{?v????????????,·í????¤v¤§¤u§@?q , ??¤H¤§-n¨D??¨M?w ?O§_±H?X???? . 4.2.8 ?]-p???°-t?d??¨??]-p ,?????R?W¤???????±±¤§???ù ,?P??,?]-p???g?z??¨??ü??¤§?] -p?v·|°??P¤u?{?? /¤u??¤§¤u§@·|??.?]?? ,?]-p??·|±N¨C¤@-?-×??????¤§?D-n-ק?¤? ?e?????ó????-ק??????í (Form-50-014)¤W .???????í??·|?C?ú??¤H?????i???]-p-× §?. 4.2.9 ¤u?{???i?H?????]-p???? ,???R?W¤???????±±?v¤??M?b?]-p?? .?p?G§??¨¤§?????°?? ?ì±??ì??L1,¤u?{?v?u?????g????-×???????í,¨??s?P????°e???]-p???g?z .?????i?? ?q¤l????¤è????°e .???p?G¤u?{?v§??¨??-ק?¤§????¨??D L1,¤u?{?v???·?V?]-p???g ?z¨ú±o?R?W?v .?????°?T?O?]-p??????????¤§??·s???? . §Y¨?????§???¤??g?]-p??-t ?d?]-p ,¤u?{?v??-n?ò?H?H¤W?{§?¤????g-×???????í . 4.2.10 ·í¤u?{?v¨M?w??¤v?]-p?????? , ?i?ó?]-p??¤§¤??@¤??ó§¨ \\Szacem\Sz-iis\Design\¤??? ¨ú??·??ó?i???]-p . 4.2.11 ??????¤u?{???o?????]-p??¤§¨ü±±¤??ó¨??p??¤H¤§??¨??]-p?u?h , ??¨??W?? , ?]-p¤? ?Z,?¨?~??????-n?\¤W¤u?{?? . ?p?o??°???¤??ó¨??p??¤H?i?à??±N·|-ק?¤§¤??Z ,?i?\ ¤W ”?u¨?°???”??.????¤§¤??ó?????{§????i°??????? 3.3. 4.2.12 ·í¤u?{?v??¨ì??¤H¤§???????y?Z , °??D§?°??v?T¤?¤j-n-??e ,§_?h???b¨?-?¤u§@¤?¤? ±N??¤H¤???¤v¤§-ק????÷?e?b¤@±i A0????¤W ,?p¤u?{?v??§ó§??B¤? ,???Y?? ,?i??±N¨? ???h??±?,?M?á-?·s?e¤W??¤v¤§-n¨D ,?????ü¤?¤§?????°:¤u??¤???-n???]-p??§??¨-× §?,¤w?g?i?H?}¤u§@·|??¤??}?l?s§@??¨? .·í?M ,¤u?{?v??-n?r?é????,-n¨D?ú?T?a±N-× §??e?b??????¤W ,¤?§??u?????ó???H¤??r???ú .¤u?{?v???O?d?????? ,?M?á?v?L??¤u?? ?}?l??¨??s§@¤??]-p??§ó§?????.??-ק????????b¤u§@·|??¤§?e??¤§?Z?e ,¤u?{?v?? ??¤v¨M?w . ?]?°¤???????¤§??¨?,¤u???D???i?à??¤??P¤§·N¨? , ·|???e???Z?e???U???n ?B???a?B .

: ?]-p?? ???`?s?? : 02.04.02 -ק?????:
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¤é??: June, 2001 A -???: 5 / 27

4.2.13 ·í¤u?{?v??¨ì?]-p??¤§??¨?§??¨???á ,??-????ü¤?4.2.7,·í?M-n¨D???·¤????Y??¤??J ??,?p¤u?{?v??·N ,?±?W?á????§?±H??????¤H¤?°e?X¤u?? ,·í?M ,??¨?§??¨??¨?¤??í??¤? ?à-ק?,????§C--?× ,°e?X¤u??¤§??¨?§??¨??¤w?g?L??¤H ,¤u?{?v????¤u???D??¤§???d ???ê. 4.2.14 ??-F??¤§?]-p??¤??à???~ .·í°???¤u?{?v??¨ì??¤H¤§?????{??¤??i?H?}?l¨????á,?? ??§Y¨M?w??-F???O§_?????]-p????????¤v¤§??-?-t?d?]-p .¨?§@??-F¤§?????i?à·|?Y -??v?T????????. 4.2.15 ?ò???????P ,??-F??,???ó??¤?3D?]-p??¤§?R?W?v¤?????±±?v¤??M?b?]-p?? .?]-p??·| ????????3D????¤?-×??????¤§????¤??ú?v. 4.2.16 ?°¤F?W?[??¨??]-p¤§?~?è ,¤u?{?v???°¤???????¤§?¨?~?i??¨?¤?¤??R(Form-60-002). ¤u ?{?v-???-n?V??¤H¨ú±o-ì?]-p???× (Native Version) ,¨??ò??¤H°?°Q¤J¤??ì?m ,???????? ?????ê??,?M?á°e?? 3D???B?z .¤u?{?v???i??????¤v¤§?g???h°?¤@??¨?-?¤??P¤§¨?¤? ¤ ? ? R ? ? §.i ? ] - p ? ? · | ± N ? ? ? ? ¤ § ¨ ? ¤ ? ¤ ? ? R ? ? § i ? s ? ? N:\FileCenter\Design ?ó ¤§¤??ó§¨ moldflow ¤?,¤u?{?v???ó§??¨?????e°??\ ,?????????D???h???ó?????e°??\??§i . 4.2.17 ???í??¤@ : ?????B?z/??¨??]-p?????í (Form-60-001) ???í??¤G : ?????f§??í (Form-50-009) ???í??¤T: ????-ק?°O???í (Form-50-004) ???í???| : ¨?¤?¤??R?????í (Form-60-002)

: ¨???¤u?? ???`?s?? : 02.04.03 -ק?????:
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¤é??: November, 2001 A -???: 6 / 27

4.3 ¤u?{???P¨???¤u??¤§???Y . 4.3.1 · í ? ? ? ? ± o ¨ ì ? ? ¤ H ? ? ¤ u ? { ? ? ? g ? z ,? ¨f? §? ?? ? ê ? } ? l ¨ ? ? ? ? ,° á? ? ? ¤ u ? { ? v ? ? ? ó N:\FileCenter\Engineering\¤????g¤u?{¤??ó?f§?????,¨?¤?§O±N?C?L¤??ó¤??q?????×°e ¨ì¤u??.¤è?k?p¤U : (????¤§?y?{?i°??????? 3.4) a) ??????¤u?{???C?L???v?L?o???X¤u??¤§¨ü±±¤??ó :¨??p??¤H?]-p?u?h¤¤¤????? ,?? ¨??W?? , ?]-p¤??Z,?¨?~??,????????-n?\¤W¤u?{?? . ?p?o??°???¤??ó:¨??p??¤H?i?à ??±N·|-ק?¤§¤??Z,?u???\¤W ”?u¨?°???”??§Y?i.¤u?{?v?ó¨C¤@???V¤u???o??¤??ó ??,???????g¤@?÷??·s?? , ¤@??¨??÷??¤??ó?o???????í (Form-50-012),?s?P????¤§¤? ?ó??¨ì¤u??¤§¤?-??±??.?±???T????¤u???O?d . b).¤u?{?v???i?q?L?q?l?V¤u???o??¤??ó???q??¤u??????????¤§?W?????s???a§}.·í¤u ?????}?q?l?á ,¤u?{???i±N?q?l?^±?§@?°?±?????? .??¤??ó?o??????±N??°??s???ó Outlook?ü?w¤??󧨤? . 4.3.2 °??D??¤H????????¤j?q-ק???§?-??}?? , §_?h,¤u?{?v?????b??¨ì??¤H¤§???y¤??T?{ ?á,¨?-?¤u§@¤é¤?-????n???? ,3D???פ??¨?~?????ê??,¨?°e¨ì????¤§¨???¤u???D??¤? ¤¤,?P??,??-n?q???`?g?z¤u§@·|??¤§????.????·|???·?ó?ê??°e?F?D???á¤@-?¤u§@¤é ¤~?|?? ,¨?¤u???D????¨?°÷??????¤?????¤§?]-p,?H?K?b¤u§@·|??¤W?o?í·N¨? . 4.3.3 ?b¤u§@·|???e,¤u?{?v???·-????n¤?¤o±±¨??í (Form-50-002),¨?-n¨D?í¤?¤§????¤?¤o ?b¨?§@?L?{¤¤¨ü¨ì±±¨? ,¤u???????b¨?§@?L?{¤¤???g??§÷¤??q·?§??¨¤?¤o . 4.3.4 ¨ì?F¤u§@·|???? , ?p?G??¤H¤????à??¨?¤@?÷§t??¤?¤o¤§?¨?~?? ,??????¤H-n¨D?H 3D?? ?×?°-?,¤u?{?v???·-n¨D??¤H??¨??¨?~¤§¤??t , ?X??¨¤ ,?í-±?ú???×???ê??.¤u?{?v-n?? ±`?ò°O¤???????¤H¤W-z????¤§?ê?????~?i?à·|?v?T??¤H?w-p¤§??????§??¨???? . 4.3.5 ·|?????? ,¤u?{?v???·±N????¤§¨M??¤??]-p§ó§?°O???ó A0????¤W .·|??¤§?Z ,¤u?{?v°? ¤F-n???g·|????§i (Form-50-001)¤§?~,??-n±N·|??¨M?w?C¤J°O?? .?????o¨??ê????-n °e¨ì?]-p???i????¨??]-p§ó·s . 4.3.6 ?b??¨?¨?§@?~¤¤ , ¤u?{?v??¨-,¤u??????¤H?????i?à-n¨D-×????¨??]-p .¤u?{?v???·±N -×??¤??e,-ì?] ,§ó·s¤§?ì?m,¤é??¤?-×???s?????ê??°O??,?H?K¤é?á°l?d??¨?-ק?¤§?ú ?v.¨???§U?ó±N¨?????¤§§ó·s . 4.3.7 ¨???????,??¨????c?i?à¨ü?÷±???¤H?°?ù?~??-n§ó??.?p?G?o¨?§ó????-n¨??p?N?k ,?[ ?^?ó??¤u§?,¤u?{?v???·±o¨ì??¤H¤§§?·? ,¤~?i·??\¤u????¤??i?? .?p§ó??¤u§?·|?v?T ????????,°???¤u?{?v???·??§Y?ò¤u???D??¤?¤u?{???g?z°?°Q?????ì?k .¤u?{?v-n?? ¨è?ò°O ,???ó¤H??¤??à??§@?D±i-ק???¨????c ---?L?פ°?ò-ì?].

: ¨???¤u?? ???`?s?? : 02.04.03 -ק?????:
0 ???? :

¤é??: November, 2001 A -???: 7 / 27

4.3.8 ·í??¤H-n¨D§@¤u?{§????? ,???????ù????¤u?{???g?z?o?X ,¤u?{???g?z?i±??v°???¤u ?{?v?N?X???ù?? ,·í??¨ì??¤H¤§??-±??-? ,¤u?{???g?z????§Y±N§????ê??¤?????¤é?? ??¨???????¤§¤u?{?v,??¤u?{?v??????§Y±N§????ê??¤?§??¨¤é??°e¨ì????¤§¤u???D ??.¨????·-n???g??¨?¤u?{§ó§??q????(Form-50-005). ??????¨???¤u??¤§?ê??,???·-n?? ????,?o?X¤é?? ,¤u?{??¤??±?W§@?ê .¤u?{?v???d????¨????~??¤u?? .???~?]?A?¨?~?s¤? ¤f ,??¨???¤§?¨?~,¤?¤???¤§?¨?~.?P?? ,¤u?{?v?????d???b?????e???d¤??T?O????-n§ó ??¤§????±o¨ì???T¤§?B?z . 4.3.9 ???í??¤@ : ¤??ó?o??°O?? (Form-50-012) ???í??¤G : ¤?¤o±±¨??í(Form-50-002) ???í??¤T: ¤u§@·|??°O?? (Form-50-001) ???í???| : §????q????(Form-50-005)

: ?????? ???`?s?? : 02.04.04 4.4 ¤u?{???P??????¤§???Y 4.4.1 -ì?h¤W ,??-^¨?????-n??¨??`?ì§÷??????,°??D??¤H???S§O-n¨D ,¨??p?C?? ,????§÷???b -?????°ê¤???§?,¤S????§÷??¨???°?¤??@·N±?¨ü·?¤p?q¤§-q?? .§_?h,¤u?{?v???d???? ¤O?°??¤H?b-?????°ê¤?§??M§÷?? . 4.4.2 ?????L????-p,??-^¨?????¤H??-n¨D¤§?`?ì§÷??¤@??¤????S§O ,?b-?????°ê¤?-q??¤p ?q??¨?????¤???§x??.?]?? ,¤u?{?v?b±?¨ì??·~??¤§?}???ü¤??á,??§Y?d?????????ó?? §÷??????,¨???°?,§÷???s??¤??????Y¤????ê??. 4.4.3 ·í¤u?{?v??¨ì????????¤§?????ê???á ,??§Y?p?????????D??????-^?ì???g?z ,?d???? ?????i§_?b-?????°ê¤?-q??,¨?-n¨D???ù??§@?ê .??-?-n?O¨ì?t¤é?? .°??p?????i??¤? ¨ì?t¤é???i±?¨ü ,¤u?{?v???s?P????¤§???ù??¤????????V±??????i??-q??. 4.4.4 ·í??¨?±???§??¨,¤u?{?v???·?b?????e3-?¤u§@¤??????????????í (Form-51-001) ?????? ???D?? .?p??¤H-n¨D¤j?q???~??¤p§??q?????? ,¤u?{?v§ó-n???-?q?????????D??-??? ????¤??w±?°à?÷ ,¤u?{???g?z???d??¨M?w????¤§???á??§? ,¨?-n?q????????¤?????¤§ ¤u?{?v.???????D?????·?ó 2¤?¤?????°à?ì?L?{??§i (Form-51-002) ??????¤u?{?v.???? ??,¤u?{?v???·?b??°??P????¤????ê???ì. 4.4.5 ??????§@?°¤@-???¨??ú?????ì ,?????ê????¨?¤?¤u?{?v??°??P?°??°ò??¤§-n¨D .¤u?{ ?v°??w???q??????¤§?????~ ,???~??,????¤?¤o??§i ,??¤H-n¨D¨??p?P?????ê???????· ?P?????????í¤@?P°e???????? .??¤????ó¤W-z¤@???ê?????L?k?O???????o?§¨?????¤§ ?\?à .????¤§???G¤???§i??·|?]????¤?-P°??t ,±????N·|?v?T¨ì¤u?{?v¤§§????ê??·? ?T??,???á¤?-P¤u??§Q???ù?~?ê??§?????¤@¨t?C?c???`?????G . 4.4.6 °??D??¨?¤???±`???i?? Window Study, §_?h?`?ì°???¤???-J?????` .?à??°à?÷¤????`°? ?????i?à?O¤W??¤§¤?¤o??§i§@?o .¤u?{?v???·?ó¨C????????-n?q?×??-?°ò????-?-n¤? ¤o,§Y¨???¨??u§@?y·L-ק? ,??¤???¤@¨??]??·|?O???ì¤?¤o?P¤W??¤??P .¨??p??¨??W?[ ?¨??????·????-?w?? .?p¤u?{?v??°??????h??????¨??B§@??±` ,?i?? Window Study ?i?? ????. 4.4.7 ??????????¨C¤é·|?V¤u?{???o?X·í¤?¤??j¤?¤§?????s±??í .¤u?{?v????¨C¤??\??,?T ?O????¤§?????s?b¤?????¤§???????? .???ó???????°¤@-??Q°?¤§???ù ,??¨-???????? ?w±?¤@¨t?C¤§¤u§@ .?]??¤u?{?v?p?à?w?-§i¤§????-n¨D????¤H?O§_·|°??P???????ê ??,±N·|??°???????¤§???v.°??p·í¤???¤j?q??¨??ú????????¤u§@?????? ,????¤§???á ??§?±N????¤u?{???g?z§@???á??¨M . 4.4.8 ??¨??????á,¤u?{?v???·-n?????¨?~??,???d???~??§_°??ù??°??|,¤è?V?O§_???T ,?ráM ?O§_???? ,?P?w??-??~?ò¤?¤o ,¤~?i±H???~????¤H .¤u?{?v???i§Q?????????d?í (Form50-003) §@?°???d???? . -ק?????:
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¤é??: November, 2001 A -???: 8 / 27

: ?????? ???`?s?? : 02.04.04 -ק?????:
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¤é??: November, 2001 A -???: 9 / 27

4.4.9 ????-ì?]¤???????§i : 4.4.9.1 ??¨????c??§ó: ¤u?{?v?b???g????????????,???·??-z??¨????ó§?°?.???ó??·L¤§??¨?§?°??? ·|?v?T-ì¨?¤§???????G¤??`?ì°???.¨??p??¨??g?L???ú§???,??¨??X???N¤??? ?e??,??????-n¤§?`?ì???????i?Y?u,?P??,?`?ì??¤O?i?H?W?[?H§????Y¤? .?H ¤W¨?¤l ,¤w¨?°÷???ú¤u?{?v??¨?????-ì?]¤§-?-n??. 4.4.9.2 ??¤@?????? : ?z?פW??¤@???????O?L????¨????ó?ú?v???????? ,????¤H?i?à?w????-p?`?ì ?P???????S§O-n¨D ,¤u?{?v???·-n?d·N?o?I. 4.4.9.3 ??¨??ù?~????¤?¤u?{§???: ?L?×??¨??g?L¨???¤u??§@?X§??? ,?????ù?~,¤S??????¤H-n¨D¤u?{§?°? , ¤u?{?v ?????·?ó??????????¤§§????ê????¤????????ú . ¨?¨ì?????????D¤W??¤?¤??? ??¨?¤§??¨????ó¤?§O ,????¤§????¨ì???O¤°?ò .°??p??¨?¤§§?°?¤????h,¤u?{?v ???i????±N¤@?÷§???¤§¤u??§????ê???T?????ó??????????¤@?}??¨ì?????? . 4.4.9.4 ¨????e?ú??¤?§??q???? ?p?G??¨??b§??q??????¨????e¨S??§@?X???ó§?????§?°? ,????????±??ó???? ?ò¤W???ú????§???¤@?? .§_?h,¤u?{?v¤????????D?????·?@?P§??X?`?ì±??ó?? ¤?¤§-ì?] . 4.4.9.5 ??????§i (-^¤???) ???????D???ó?????á·|??¨?2?÷??????§i,¤@?÷-^¤?¤?¤@?÷¤¤¤? .?b-^¤???¤?, ???????D??·|?????a?y-z?????L?{????¤H°??? . ?p?G??¨??]?°¨?§@?L?????? ?ó-ì?]¨??`?ì±??ó¤??-?w,???????D????·|?b??§i¤??V??¤H???ú ,???I?i?H?× §K??¤H?~·|§?-?¨C??????¤§?`?ì±??ó??¤??P .??·í???????D??±o¨ì¤u?{?v?? ¨?¤W?C¤§??¨?§?°??ú?v?á ,?N?i?H?V??¤H?????`?ì±??ó??§ó¤§-ì?] .·í¤@¤?§? °?§????á,????¤§?`?ì±??ó?N??¨C????-???¤??O?d¤U¨? . 4.4.9.6.??????§i (¤¤¤???) ??????§i¤¤¤????°¤???¤??ó,???????D??·|???????ú??¨??ú?????o?{¤§?ù?~, ?o¨??ù?~°?¤F¤u??¨?§@¤????~ ,???i?à?]?A??¨??]-p .??-n??,???????D??·|?? ¨???¤ù§@?°°???¤????? .?o¨???????·|§@?°¤U??????¤§°??? , °??p?Y¤u???h?? -??????ù??¤?§@???? , ???????g?z·|?q?L?`?g?z????¤u???D??§@?X??§i .?]?? , ¤u?{?v???·?T?O??????§i¤§¤??e?à°÷?????V????¤§¤u??¤??M ,?קK¤U?????? -???.

: ???????J?s¤§??¨? ???`?s?? : 02.04.04 -ק?????:
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¤é??: November, 2001 A -???: 10 / 27

4.4.10 ??¨????s?????? (??????)¤§?{§?¤??ü¤? 4.4.10.1 ???????J?s¤§?w?q ???ó?U??-ì?],??¤H¤§??¨??i?à??-n?s???b??-^ (?`?` )¤??q¤@?q?????? ,???? ??¤[ .·í??¨ì??¤H¤§?ú?T?ü????¤u?{???g?z¤§-n¨D¤U ,¤u?{?v??????¤U?C?ü¤? , ¤?§O?q??-????g?r????¨?±H?B??¤???-^ (?`?` )??????,?H?K§??¨????¤§¤??ó¤? ·|-p?{§? .?????g?L???{§?¤§??¨?,±N???°???????J?s??????¤§??¨? . 4.4.10.2 ¨????{§? a. °ò??¤W?ò¨????I?B?~°ê¤§??¨????P .?????ó??¨????s?????? ,?]??¤u?{?v ?i±N¨???¤??ó(Form-10-001) ¤§?a§}???°??-^(?`?` )??????;???ó¤H???°?? ?????D?? .??¨???¤??ó???·?P????°e¨ì-????g?r????¨??I?B??¤???-^ (?` ?` )??????§@?°°O?? . b. ·í¤u??§??¨??¨????d?Z ,¤u?{?v-n¨ó§U?w±?°e?? ,¨???¤u?????g°e?f?? (Form-70-020). ?{§??ò°e??¨ì??-^?ì??¤??q?????ü.°e?f???±???Z-n???^-? ???g?r??§@?°°O?? . c. ???ó??¨?¨??D?w-p??¤[?s???b?????? ,¤u?{?v??????¤u?{?v?u?h¤??W?w , ±N????¤§¤??ó ,???×,?????????O?s?n ,¨??B-n?i???ú?????÷,?H¤è?K±N¨?§@ ?ê??§ó·s.°??D??¨????×?÷?}??-^¤??q,§_?h?o¨??ê????¤???°e¨ì CDC. d. ?°?T?O???????à§????O?@??¨? ,¤u?{?v???·?b¨???¤??ó???`??¤????g¨??? -ì?] .¨??p??¤H±N-p????°± 1?~,???????i?à??-n±N??¨??s???ó¤ì?c?????? ?U±K?? . e. ?b?i?????{§??P??,¤u?{?v-n?ò??¤H°?°Q???l????¤§?B?z¤è?k .°??D??¤H °í?ù¤?±o¨ì¤u?{???g?z??·?,¤u?{?v??????????¤H±N???????ó??¤H¤§¨??? ??¨?¤W ;¤S????°e?^????¤H .?B?O±N-n¨D????¤H¤??I .?p?u???l¤??q.¨??p¤? ¤_25kgs, ¤u?{?v???V??¤H??????§?-??????B?z?o¨????? . 4.4.10.3 ???????ò?i a. ??????±N??¨??ì?m?s????????¨?¤?¨?¤??ó . b. ??????±N????¤u?{?v¨???¤??ó???`??¤§¤??e¤??ü??,?????w±??O?s??¨?¤§ ¤è?k¤?§???.
c. ??????±N°O???o¨???¨?¤?¤??ó¤§?J?s???p .

: ¤u?{?v?u ?h -¤p§??q???? ???`?s?? : 02.04.04 -ק?????:
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4.4.11 ¤p§??q?????{§?¤??ü¤? 4.4.11.1 ??¨??B°e????¤H?e ,??¤H?i?à·|-n¨D¤p§??q???? .°??D??¤H?ú?T?ü????¨?±N¨? ·|??¤[????¨ì??-^?ì?????? ,§_?h¤p§??q????¤§???ù±N??¤u?{???g?z??¨??ü ??¤§°???¤u?{?v ?]?H¤U?????°???ù¤u?{?v?^-t?d. 4.4.11.2 ·í??¨ì??¤H¤§¤p§??q?????d???? ,???ù¤u?{?v-n?V??¤H¨ú±o¤U?C?ê?? : a. b. c. d. e. f. g. h. i. j. k. ?ì??¤§¤@¤??ê???]?A¨???°?¤??s?? ???~?s??,?S§O?O§Q??¤????^?ó¨??y¤??P¤§???~¤§??¨? . ?C???ê?? ???~???q ?]??¤è?k ?ì?????A¨????v ???~?I?B???? ?I?B¤è?k,?a§}¤????f¤H?m?W ,?q??,???u???X . ??¤H??§_?ü?w¤§?t?????B?é¤??q ?B?é?I??¤è?k. §÷???O§_??-n U/L??¨????÷?c?{?? .

4.4.11.3 ???ù¤u?{?v?b?o?X???ù?e ,?i?P???????D??°?°Q????¨????? 4.4.11.2 ¤ ¤¤§¤@¤? ?ê???????????D?? ,?H¨ú±o?????¨?? .?p???????D???±±o???q¤?¤j ,???i-n¨D?? -^?ì???g?z¨ó§U???? .·í???ù¤u?{?v¨ú±o?¨???ù?á,?i????-?§O??¤á±??p???? °???·~???g?z·N¨? ,?[¤J¤??q§Q?í,?M?á???????ù????¤H . 4.4.11.4 ¤p§??q???????ù?e?ᤧ?`·N¨??? : a. b. c. d. e. f. g. h. ???~¤??à°÷?b°ê¤????? ,°??D??¤H??¨?????¨???±???¨?°ê¤?¤§???ì°e¨ì ???t????¤u?{???g?z§??? . ·í???~??-n?t??°ê¤????f,±N¤??à°÷?????ó¤H?I?? .?]?? ,???ù??-n?]?A ?B?é?O?? . ¤??à±?¨ü??¤H??±?±N????°e¨ì??-^?`?`,???·??°e¨ì-?????-^. ¤??à±?¨ü??¤H??°ê¤????ì?I??,°??D?f?????ì?°?~??????¤?. ???d??-^¨???¤???-^?ì???O§_?s??????¤§§?¤? . ??????????-???¨ì??-^¨???¨F¤?¤§????. ?p?f?~±N·|???B?????B ,???·-n??±a. ?p?f?~?]??§t??¤ì§÷·h?B???O,???·-n???????r???? ,?i?à???? 4??5¤é.

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4.4.11.5·í??¨ì??¤H¤§????-q???á , ???ù¤u?{?v-n±N¤W-z???? 4.4.11.2¤§?ê???L?????? ¤§¤u?{?v.?p?G??-n-q?ì???????C?? ,¤u?{?v?i?????u?h 4.8.8???i??????-q?? . ?M?á ,¤u?{?v-n?V????????-±????¤p§??q????¤?-?????¨?¤W-z???? 4.4.11.2¤§ ?????ê??,¨??B??¤W¤U?C???? : a. ??¤H§???¤§???~ b. ???~??¤?-?-n¤?¤o?ê?? c. ????¤??¨?~?q?×??§i d. ??¤H??¨?????°à?ì??????¤§?ü¤?¤??`·N¨??? . e. ????”??-^¨???§??q?]????·??u?h ”,??¨??????ê??????????. 4.4.11.6a. ?p?G???????D???o?±·í??°à?÷?L?k???I??-q???? ,?i?H??-±?V??-^?ì??-? ?÷.??????±N-t?d???~¤§¤@¤??~?è¤??]??¨??? .?p?G???????g?z??-n??-^ ¨???¤u?{?v¨ó§U ,?i?H-n¨D?l?}¤u§@·|??,¨?-n¨D????¤§?P¨??X?u . b. ?p?G???????g?z?o?±-q??¤?¤j ,·|-????P??-^?ì???t?g?z°?°Q ,???G·í??¤§ ±??p¨M?w?i§_???ì???t?N?°???? .?p?G±??p?\?i ,???????g?z·|???á?q?L±? ????¤???·~???V??-^?ì???o?X??-±?????ü?? .?P??,???????g?z??????¤§¤u ?{??°???¤u?{?v·|??¨????? 4.4.11.2 ¤? 4.4.11.5 ¤????ê??????-^?ì???g?z ¤?¤u?{?v°???. c. ¤W-z a ¤? b ?i°???¤??ó WI-H-50 ¤§?y?{??. d. ·í????-q???à??¨ì??-^?ì??,??-^?ì??¤u?{?v±N-t?d???~¤§¤@¤??~?è¤??] ????¨???. 4.4.11.7 °??p??¨?¨M?w????-^?ì???i??¤p§??q???? ,°???¤u?{?v???·?l?}¤u§@·|??,±N ?¨?~¤§?~?è-n¨D ,?]?? ,?B?é¤è?k,??????§i??¤G???[¤u???ê????¨?????-^?ì?? ¤u?{?v,¨???¨??±?W?T?ꤧ???ì§@?°???????~ .???M??-^?ì??¤u?{?v·|?B?z?? -??????{§?,????-^¨???¤u?{?v??¤??à±??H??¤? , ???·??·??a¨??d?H?T?O???? ?~?è¤??]??¤è?k?????X-n¨D . 4.4.11.8 ¤??ק??q?????b?ó?B ,??-n????”??-^¨???§??q?????]????·??u?h ”?i???]?? . 4.4.11.9 ¤u?{???i-n¨D???????????????ù¨ó§U??¨??]??·?¤ù ,·?¤ù¤??e???]§t??-??] ???{§?¤?¤è?k.?o¨?·?¤ù???i??°e????¤H°???. 4.4.11.10 ?p?G???~¤§?I?B?a§}?°-?????°ê¤? ,¤u?{??°?¤F???g±H?f?????í (Form-10001)?~,???··????±??¤??ó(Form-20-018),¨??q??-???¤???-^?`?`?B?é???i?? ?I?B.

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4.4.12 ??-^¨???§??q?????]????·??u?h 4.4.12.1 ???c??·? a. b. c. d. ???ó???c?`-??q¤??à?W?V 25¤?¤?. ???c?]-p ,?]??¤è?k¤????c¤è?????·?T?O?b?B?é??·h?B?~¤¤ ,¤?·|·l?a?¨ ?~.??¤??????z¤§???ó????¨??S§O?O?@ . ???c?]-p¤????c¤è???i?H??¨ü°??|?????c?`°??× 1.6 ??. ???c4-±-n?K¤W?? A4??A5?????L¤§¤U?C?ê?? .: (?r?é??¤?-n?? 5?@?? ) PART NAME: PART NUMBER: REVISION NUMBER: *QUANTITY: *PRODUCTION DATE: P.O. NUMBER: MATERIAL: SHIP TO: DEPARTMENT: ATTENTION: *PRESS NO.: *OPERATOR: *PACKER: *CASE NO.: # OF *WEIGHT: < ?H¤W????°????? *?~,????¤u?{?v??¨??ê?????????????L > e. f. g. ¨C-????c?u?à???ü¤@?????~ ,§Y¨??P¤@?M??¨????h?ó???~ .°??D?o¨?¤??P ???~¤???¤?¤f?s??¤~?i?A§K. ???c¤§¤???,¤??c???¨?~?]??¤è?k ,???·±o¨ì???????D???P·N . ??¤@?c-n????°e?f?? ,°e?f???????????????L .

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4.4.12.2?d?O?ü?f??·? a. b. c. d. e. f. g. h. ?d?O¤??°¤ì?d?O ,???d?O¤????d?O .???G¤??P??¤H ,??¤u?{?v¨M?w±???¨? ¤@???d?O . ?d?O???×?° 1.2 ??,?e?×?°1??,???c¤??à???X?d?O?d?ò . ?f?c?s?d?O¤§?`°??פ??à?W?L 1.8 ??. ???M???d?O¤§?R?A??-??q?° 600 ¤?¤?,?????c?`-??q¤??à?W?L 500 ¤?¤?,?H ?T?O?w?? . ?ê¨???¤??i±q 2-±?i¤J?d?O·h?B ,???????]-p?¨?i 4-±?i¤J . ?d?O?i?H?B°e¤??P????¤§???~ ,???U???c¤W-n???M·?¤????ú??¤?§O . ?d?O¤W¤§???c-n?????Y???¤?]???O?@ . ¨C???ì?d?O 4-±-n?K¤W?? A4?????L¤§¤U?C?ê?? : (?r?é??¤?-n?? 8?@?? .) PART NAME: PART NUMBER : REVISION NUMBER : *QTY.OF PARTS PER CARTON: *QTY.OF PARTS IN LAST CARTON: *QTY.OF CARTON: * CARTON NO.: FORM # TO *TOTAL QTY.OF PARTS ON PALLET: P.O.NUMBER: SHIP TO: DEPARTMENT: ATTENTION: *DELIVERY DATE: *PACKER: *PALLET NUMBER: # OF *GROSS WEIGHT: < ?H¤W????°????? *?~,????¤u?{?v??¨??ê?????????????L> ?p¨C?O?f¤W?]§t?X???¨?~ ,¨C?????~???U???? A4??;¨????g¤W-z h??¤?¤§ ?ê???K?ó???Y???¤ 4??. j. ??¤@?O?f-n??°e?f?? ,°e?f???????????????L,?M?á??¤J¤@-??z?ú???U ¤?,¨??K?ó???ó¤@-±¤§???Y???¤?~ .

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4.4.12.3 °e?f????·??ê?? a. °e?f?????? A4?????L¤U?C?ê?? ,?r?é??¤? 5?@?? . PART NAME: PART NUMBER : REVISION NUMBER : *QTY.OF PARTS PER CARTON: *QTY.OF PARTS IN LAST CARTON: *QTY.OF CARTON : * CARTON NO.: FORM # * PELLET NO.: FORM # P.O. NO.: QUOTATION NO.: ENGINEER: BUYER: < ?H¤W????°????? *?~,????¤u?{?v??¨??ê?????????????L> b.
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4.5 ¤u?{???P?q???ê°T??¤§???Y 4.5.1 ??¤H¤§?]-p???×?i?H?g?q?l???ó ,FTP¤??ú???l±H§?????°e.?°¤F???????A??¤?????¤§ -t?á ,?q?l???ó?L?×?O±??????o??¤§?e?q???w?° 3M?H¤U .¤u?{?v-n?]?k±?¨|??¤H±N?e ?q?W?L 3M¤§???×??FTP ??°e.???ó¨C-???¤H¤§????¤??w??¨t?????t?§ ,¤u?{?v?i?H?ò ??¤H?d?? ,?T?w?? FTP¤W?s??¤U?ü¤è????°e . 4.5.2 ?q???ê°T??¤§?P¨?¤?·|¨C¤??????W?L 3M¤§?q?l ,?M?á±N?q?l¤§¤?????°e??????¤§¤u ?{?v.???O?o¨??D?O?ê°T??¤§???d ,¤u?{?v???d??¤??_±?¨|????¤§??¤H. 4.5.3 ¤u?{??????¨C¤é·|±N???????q?l???ó,FTP??°e¤??ú???l±H??§???°e¨ì¤§?q?????×?W ??¤?????¤§?ê????Excel§???????,¨????q?l±N??????°e¨ì¨C¤@?ì¤u?{?v¤??q???ê°T ? ? ¤ § ? q ? l ? a §. } ?ê°T???P¨?·|????????¤§???W¤???, ¨± ?N ?? s? ?? ?×?s?ó N:\FileCenter\Customers File\(Mold #)\¤?. 4.5.4 ?°¤F¤è?K¤????ê??¤????????? , ¤u?{?v?i§Q??M:\common ?????s??????,??-n§Y???q ??±?????¤U?ü .?]?°?q???ê°T??·|?ó¨C¤?-?±á1:00 am??¤@§R°???????????¤??ó¤??? ?×.¤u?{?v??¤?§O???q?l¤??q???q??±????????×?W?? ,?e?q???ê??,?T?O???×??°e?L?~ .

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A -???: 17 / 27

4.6 ¤u?{???P??-^?ì???t¤§???Y 4.6.1 ?°??-^?ì???t¨?§@¤§??¨?-n¨D¤??{§??ü¤? 4.6.1.1 ?p??¨?±N·|?s???ó??-^?ì???t????,??·~??·|?ó??¨??s§@?ü¤? (30-001A) ¤ ??` ?ú.??-^¨???¤u?{??¤u?{?v???·????¤U?C?ü¤??i???]-p,¨???¤??p??. 4.6.1.2 ·í??-^¨???¤u?{??¤u?{?v±?¨ì¤u?{???g?z??¨?¤§??¨?¨?§@?ü¤? ;¨??B???D?? ??¨????×·|°e????-^?ì????????,¤u?{?v-n?p????-^?ì???g?z¨ú±o¤U?C?ê?? §@?°°??? : a. ?`?ì?÷¤?¤o b. ?ì???ê???]?A¨???°?;?s??¤??Y¤??? c. ??-p¤§?????P??¤??`?????q ?p?G?b??¨??]-p?~¤¤ ,¤u?{?v?o?±??¨????c?P¤W-z???ó¤@???????? ,????§Y?q ????-^?ì???g?z¤???·~???g?z. 4.6.1.3 ?p??¤H?u??¨? 3D???×,??-^¨???¤u?{?v-n?w±?±N???×?à¤??¨ 2D???×.°???§@?? ¨??]-p?~,??-n??§Y±N?T??°e????-^?ì???g?z . 4.6.1.4 °_¨B¤?¤u : a. ??-^¨???¤u?{?v±N·|?p????¤H¨?¨ú±o??????¨??]-p¤§-n¨D¤??ê?? ;¤§?á ?A???]-p??§??¨?ì¨B???? .·í¤u?{?v?????á,?????K?i??°e????¤H .·í?? ¨ì??¤H¤§???\¤????×?ê???á,¤u?{?v???·??????¤H¤§???×-ק?????.??-× §?????-n?P????¨?????-^?ì???g?z°??? . b. ?P¤@???? ,??-^?ì??¤u?{?v±N·|???d???~?? ,??§O?P???ù??¤§¤?§O .?p?G ?o?{·s???~??·|?v?T?????ù ,???·??§Y?P??·~???g?z?p?? ,?H¨M?w?O§_§ó ·s?????ù. c. ?b??¨??]-p?????s§@???q ,??¤H?i?à¤??_§ó·s?]-p????,?ì??§÷??,?W?[ ????¤?????¤u§???.?L?×??¤H±N?o¨?§ó·s?ê??°e¨ì¨?¤@¤è¤§¤u?{?v ,?ù¤è ¤u?{?v-n??¨è?ò°O§Y???v?L????¤??ó????¤è ,¤?¤????n??¤?-P???ó?~·|. d. ???ó??-^?ì??±N·|-t?d???~¤§?~?è,?]?? ,·í??-^¨???¤u?{?v?o?{???~?] -p¨??p¤??-§????ì?????~-n¨D¨??p?L?ò¤??t??·|?v?T±N¨????f??·? ,?? ?·??§??ò??¤H¤§???~¤u?{?v?p?? ,¨?±N????¤§¤??ó¤??T????¨ì??-^?ì?? ¤u?{?v¤???·~???g?z?s??. 4.6.1.5 ·í??-^?ì??¤u?{?v??¨ì?????á,?p?o?{????¨S??¨?·???·~???o?X¤§?}???ü¤? ?]-p ;?i?H??§Y?????????? .?p???\?????á?????ó·N¨??i§??????~?~?è?????? ?P??,?i?H?P??-^¤u?{???g?z??????¤§°???¤u?{?v?p??.?P???a ,?o¨?·N¨???¤? ?à?W?X??·~???o?X¤§?}???ü¤??d?ò¤????ù .§_?h,???·-n±o¨ì??·~???g?z¤??` ?g?z¤§§?-?,¤~?i§ó§? . 4.6.1.6 ??-^?ì??¤u?{?v-n?N??¤H??¨?¤§-q?????w?ú???q¨??w??????¨?¤§??-×-p??¤? ?á???s?ó.???ó?o¨??á???s?ó¨??D???· ,?]?? ,-n±o¨ì?`?g?z¤§§?-?¤~?i?H¨??y ¤?-q?f .?o¨??ê????-n??¤@?????q????-^¨???¤u?{?v .

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A -???: 18 / 27

4.6.1.7 ?b??¨?¨?§@?L?{¤¤ ,??¤H?i?à??¨??B?~-n¨D .°??p?o¨?-n¨D·|?v?T±N¨?¤§???? -p???????????¨??.??-^¨???¤u?{?v-n??-±???q?l?q????-^?ì???g?z.????-^ ?ì???g?z??-n§Y???V??¤H§@?X¤??? ,¤?§????n??¤??????ó??·| . 4.6.1.8 ???ó??¨?¨?§@?ü¤?¤?¤w?C?ú????¤é?? ,??-^?ì??¤u?{?v???·?b??¤é???e·??? ?n????¤??C??;¨?°e¨ì??-^???????±??.????-n?M·??C?ú???? ;??¤H¤?¤u?{?v?m ?W .??-^?ì??-n???i?à??¨?????¤§?S????§??N?ê??????????°???. 4.6.1.9 ·í??¨?¨?§@§??¨¨?§Y±N·????ú???? ,??-^¨???¤u?{?v-n?q????-^?ì??¤u?{?v ¨ì???[?? ,??¨?°à?줧??±±????????-t?d.??¨??i?à??-n?h??¤§?ú??¤~·|¨ì?F ???????A ,·í??-^¨???¤???-^?ì???ù¤è¤u?{?v¤@-P?P·N??¨?¤w±??????????A , ??-^?ì??¤u?{?v???v??????¤v¤§?L???g????????±±??????¤§°à?÷ ,?H§@?i¤@ ¨B¤§?ú??,?????°??¤???¨?°e¨ì??-^?ì???á,?A?????ú??¤§???? . 4.6.1.10 ??¨??ú??¤§?P?? ,?p??-^?ì???{?°??-n¨?§@????¤§??§U§¨¨? ,?i??-±?V?`?g?z -n¨D .·í¨ú±o?±?W?P·N?á ,?A±N????¤§?ê??¨??p§¨¨??]-p????±?°e??¤u???D?? ¨?§@ . 4.6.1.11 ??¨????c§?°?: a. ??¨??g??¤@???????á ,?p??¤H-n¨D?]-p§?°? ,??-^¨???¤u?{?v-n±N??¤H¤§ §?°??????a?q????-^?ì??¤u?{?v .?L?×?o¨??ê???O?q?L?q?l?????u ,??-^ ¨???¤u?{?v???·?b?D?? (Subject)?ù?ú§?????Engineering Change;?H¤??? ¨??s?? .?T?O??-^?ì??¤u?{?v?à?e?????±§???¤??s??. b. ??¨?§Y¨?¨ì?F???????A , ??¤H???i?à-n¨D§??? .¨C¤@??§???§??¨ ,??-^¨? ??¤u?{?v??-n?q????-^?ì??¤u?{?v°??P????.?p?G??-^?ì??¤u?{?v?{?° ?L?·°??P ,?i?H????¨M?w , ????-^¨???¤u?{?v·|?????b???×.??-^?ì??¤u ?{?v?i-n¨D????????¨???????§i¤????~°??? . c. °???¤H-n¨D¤§¤?¤o§?°??~ ,§???¤§?w?q?]?A¤@¤???¨?¤§§????p?[?¨?? ,?? ?ú,?[¤j¤J¤??? .?]?°?o¨?§?°?????·|?v?T???~¤§¤?¤o¤??~?è ,??°à?÷¤§ ??±±??·|¤??P . 4.6.1.12 ?°§ó?n?a????????¤§?ê?? ,??-^??????¤???-^?ì????¤?§O±N¨C??????¤§???~ (??¤?1°à?s¤?¤f )?s?? ,¨?????????¤é??¤??????Y?? . 4.6.1.13 ·í???~?F¨ì¤U?C¨?¤¤¤@??±??ó?á ,??-^¨???¤u?{?v?i·?????¨????d¤??B°e?{ §?: a. ??¨ì??¤H?????~¤§????§??? ,?? b. ??-^?ì????¨ì??¤H¤§??¤@±i????-q?? ,?? c. ??-^?ì????¨ì??¤H????¤@§??????~¤§?~?è¤??????? 4.6.1.14 ???ó??¤H?i?à?u??¤è-±?p????-^?ì??????-^¨???,?]?? ,?ù¤è-n?ò±K?p?? ,???ó ¤@¤è??¨ì?q?? ,???·??§Y???L???t¤@¤è .·í??¨?°e¨ì??-^?ì???????á,??-^¨??? ¤u?{?v???·¨ú±o????-^?ì???g?z??¨???·?¤§¤u?{?v?±?W¤§??¨??????q???? . ¨??B?p?P??¨??I?B?q???? (Form-10-001)°e??-????g?r??,???ú????¤w???B¤? ?i?V??¤H??¨ú?l?B.

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¤é?? : November, 2001
A -???: 19 / 27

4.6.1.15 ??¨??B°e¨ì??-^?ì???P?? ,??-^¨???¤u?{?v°???-n????¨???±?§? (¨?????7)?? ¨???·?¤??ó§¨(¨?????7.2) ?~,??-n??¨?¤U?C????????-^?ì??¤u?{?v?±?? : a. ??·s¤§???~??¤????× b. ??·s¤§???~?s¤?¤f c. ?????q·? d. ??¤H¤§???~§?-????????±?W???~ ?]?p?A???^ 4.6.1.16 ·í??-^?ì????¨ì??¨?,?q·?,?á???ó??§¨¨???;??-^?ì??¤u?{?v??¨????d?????? §Y?i?????±¤????q???d,?H?T?O¤u?ó¨??L?í-±·l?a¤????q???T .?p?G¤@?P¤§¤? ?L???ó?^??,§Y??§@??¨?¨??L?í-±·l?a ,?q·?,?á???ó¤?§¨¨????q???T. ?H¤W?ü¤??????°§????U???ù¤?¤??q¤§??¤§¤?¤u¤??p?? ,?U?P¨??p?G?J¨ì?S?í±??p ,¤??à?b?? ?ü¤?§?¨ì??¨M???p???ì?k ,???V¨?????¤W?q°?°Q ,¨ú±o?U¤è-±?P·N¤§?u????¨M¤è?× .

: ??-^?ì????¨???-× ???`?s?? : 02.04.06 -ק?????:
0 ???? :

¤é??: November, 2001 A -???: 20 / 27

4.6.2 ??-^?ì??¤§??¨?§ó§?¤???-×?{§??ü¤? 4.6.2.1 ·í??¨??I?B¨ì??-^?ì???á,?i??????¨-¤§???z¨t???{§??i??????¤?¤??? ;¨??J ?s??¨?;?q·?¤?????????¤§?????ê??¤????~. 4.6.2.2 ?b?????L?{¤¤,?p?o?{??¨?·l?a ?]¤??×???ó-ì?]¤?-P?^???O¨ì???~¤?¤??? ;·l ?a¤§?{?×???W?L??-^?ì????¨-¤§??-×?à¤O ;¤S???????f??¤?¨?¤@-?¤? ,?????q ??????-^¨????D??????¨?§???¤§????¨ì?F?{?????d?á¤~?¨?? .?ù¤è-±¤§?D?? ??¨?§???¤§???????·?P???b?? ,??¤????d;????·l?a?{?פ?-ì?] ;??????-×???? ¤?°?°Q?p?ó?קK?P??¨?±??A?o?? ,¤~?i?H?¨??.?p?G??-^¨????D????¨ì?F?e ,?? ¨?¤w?¨?÷ ,?D?????P¨??i°??]???¨?ü?O????-^?ì???g?z?o?X .?]?? ,?D?????P¨? -n?V??-^?ì???g?z§??X?¨??-ì?]. ?p?G??¨?·l?a-ì?]?P??¨??]-p,?¨?~?]-p??¨?§@§??????? ,??-^?ì??¤u?{?v-n ¤?§O??-±?q???`?g?z ,¤u?{???g?z,?]-p???g?z ,¤u?????g?z¤?????¤u?{?v°???. 4.6.2.3 ·í??¨????ó¨???¤u?????]-p¤?·í???Q°e?^??-^¨???¤u???? ,-n??¤W????-^?ì ???o?X¤§??¨???-× /§ó§??????í(Form P613 ).?ù¤è?U???b??¤v????¤§????¤??? ?g·l?a-ì?] ,·l?a???? ,??-ק???¤u§?¤??ì?m ,§??¨????¤????[???R?ê??????.·í ??¨?-×?z§???,?ù¤è-±¤§?D????¨?§???¤§???????·??????-×???? ,¨??±?W§@?ê . ??¤??ó????????-^?ì???s??,????¤?§O???????ü¨???¤u???????s?? . 4.6.2.4 ??¨?-n¨D§ó§?????-פ??? : (°???¤??ó WI-H-68) ??¨??J¨ì¤U?C±??p????-n??-^¨????i??§??? ,???·±o¨ì??-^¨???¤u?????g?z §???¤???¨ì????-^?ì???g?z?o?X¤§±????? ,??-^¨???¤~·|?i????-ק??? i. ??¤H-n¨D¤?¤o§?°? ii. ??¨??]????·l??¤?-P??¨?·l?a iii. ??¨???-×?p?M?? ;?[?í·??o ;???y?D?M??¤??q?????d?? iv. ?°§??????????v??-n¨D¤§§?°? v. ?????~¤¤???ó·N?~??¤H?°?~?t¤?-P??¨?·l?a ??-פ§?ù?ú??¤u?????P??¤u?????g?z???? ,?`?g?z§??? ,?A°e?^-????g?r??. 4.6.2.5¤u?{§??????R: a. §Y¨???¨?¤w?g¤??????? ,????¤w?g????¤@?q???? ,??¤H¤??i?à???X·s??¤u ?{§ó§? .??????-^?ì??¤§¤u?{?v·|-t?d???ù .°??p§???¤??????? ,??-^?ì ??¤u?{?v?i?V??-^¨???¤u?{???g?z°?°Q¤?¨ú±o????. b. ·í??-^?ì??¤u?{?v?o?±????¤§¤u?{§????W?L¨???-×???i?B?z¤§?d?ò?? ????,?i?q?L??·~???V??-^¨????o?X±?????-n¨D?i??¤u?{§???. c. ??-^?ì??¤u?{?v???·±N??¤H¤§-n¨D ,?q?????×,???ù??(Form P207), ???? ¤§???ì?s?P¤?¤f???ê??°e¨ì?ü?w¤§??-^¤u?{??°???¤u?{?v??¤u????¤u ?{?v?? ,???G?O§_??-n??-^¤u?{??°??P . d. ???ó??¨??i?à¤w?g§???,·í¤u?{§???§???,??-^¨???¤u?{?v???V??-^?ì?? ¤u?{?v??¨????????D??°?°Q?????a?I¤????? .

: ??-^?ì????¨???-× ???`?s?? : 02.04.06 -ק?????:
0 ???? :

¤é??: November, 2001 A -???: 21 / 27

4.6.2.6 ·í??¨?????-n°e?^??-^¨?????-×??§????? ,¤??×?ó??-ì?] ,?p??-^?ì??????¨? ???i?????ó§?°?¨??p?N?k,?k??,???^?ó????,???·±N§?????????§i(Form P502) ??¨?????-^¨???¤u???D??¤???-^¨???¤u?{?v°???. 4.6.2.7 °??p§?????-n??-^¤u?{??°??P?H¤???¨ì????·~???o?X¤§±????? ,¤u?{???g?z ·|?ü??¤@?W°???¤u?{?v¨ó§U§???¤?¤????p??¨??y .???ó??-^¨???¤u?{?v?u-t ?d¨ó§U¤??ò?i§???,?D-n????¤H¤§?p??¤??M????-^?ì??¤u?{?v-t?d .?L?×?p?ó, ?ù¤è¤u?{?v???·?b§????L?{¤¤?O?ù?p?? ,¤@¤???¤????~¤§?ê°T???·-n?P???q ????¤è,?H¨?¤????ó?~·|. 4.6.2.8 ·í??-^¨???¤u?{????¨ì??-^?ì??-n¨D ,???D????-^¨???¨??y¤§??¨??i????-× ??§ó§???,?i?à??-n??-^?ì????¨?¤U?C¤???: a. ??·s¤§???~??¤????×; b. ???פ§????; c. ??·s¤§???~?s¤?¤f ; d. ¤?¤o??§i ; e. °à?ì±??ó¤?°à?÷??±±°???; f. ??¨?¤w????¤§°à?? ; g. ?????q·?; h. ?á???ó; i. §¨¨?. 4.6.2.9 ??¨?§?°?????-ק??? ,??-^¨?????·|±N??¨?°e?^??-^?ì?? ,?s?P°e???q???? (Form-70-020) -n¨D?±?W?T?{ .??-^?ì???i?à¨S??§Y??-q?? ,????-^?ì??¤u?{?v ??-n????????¤???-n ,????¨M?w?O§_-n??§Y?i???ú?? .?p??§Y?ú??¨?§Y???o?{ ?ù?~,?i?H?ò??-^¤u???D????¨?§???¤§?????p??¤???§Y?w±???-× .???p?G¤??à ?i??§Y???ú??,¤é?á¤~?o?{§??????ò?|,???·-?·s?^¨ì???ü¤?¤§???? 4.6.2.2, ?A -?°?¤@?? . 4.6.3 ??-^?ì???~?o§??q????¤?????¤u§@?? ??-^¨???§@·~?ü?? (WI-H-68) ¤W?` 4.6.2¤w?y-z??-^?ì???~?o??¨?§ó§?¤???-פu§@????-^¨???¤§?{§? ,???ó??-^?ì ?? ?~?o§??q????¤?????¤u§@????-^¨??? ,°ò??¤W?P ¤p§??q?????{§?¤??ü¤?(¨?4.4.11??)¤§ -n¨D???P ,???D??¨-?÷-????à .????-^?ì???g?z??±o¨ì??-^???????g?z¤§?P·N,¤~?i?V ??·~???o?X±????? . 4.6.4 ???í??¤@ : ??¨???-×/§ó§??????í(Form P613) ???í??¤G : §?????????§i (Form P502) ???í??¤T: Quotation for Tool Change and Sampling (Form P207) ???í???| : ?~?o¤u§@????-^¨???§@·~?ü?? (WI-H-68)

: ?ú?q?? ???`?s?? : 02.04.07 -ק?????:
0 ???? :

¤é??: November, 2001 A -???: 22 / 27

4.7 ¤u?{???P?ú?q??¤§???Y . 4.7.1 °??D±o¨ì°???¤u?{?v¤§§?·? ,¤@??¤§?ì?????ì-n?ó?`?ì?Z 12¤p??¤~?i¨??q?×.???÷?? ??¨???°?????-n¨D???? 48¤p??.?ú?q??¤§·??פ????????פ?§O?????? 20°Χ?∈ 50%. 4.7.2 ???∪?Η↑ν?? 100%?????θ??≥??ι ,????≥?∝ο∞Ξ??…???≥]↑π?????≡?|∝??? .?υ∝{→?∞″???β ÷∏…??ε???∪?Η??±ο????≠?∞Η??×??θ .??÷∏…?≥??≠??÷∏…? ,???υ∝{→???±ο…????? ,?≥∞??Ψ ??←δ…???←Ο?_≡??Ν ,???π∞??θ??…?↑?↑?↑ν???ο ,??←δ∞??∈?∈?≥?_″?÷?≡|°∝∝∞ .≡??Ν???? ×≤??…???∝≠×??θ≥??υ?? ,?π?≤≡??Ν?≥∞????∪?Η??±ο??÷? ,∝Μ??∞??Ψ??…? ,↑??σ÷∏…???±ο ?∈→???…??????}?λ?θ?? . 4.7.3 °≤?∈→???…???∞? ,?υ∝{→??∧↑ν×≤???τ?≥?←°????ο ,??→τ??????≠?∞Η?∈?υ??∞??∠?? (Φορ? ? 52?004). ?π?Γ?∪?Η?≥??????≥??ι→??? ,?υ∝{→?↑ν??°_×≤?? .???≥?∈→???…???∞″??∞??υ∝{ →?????×≤?? ,?≤±ο±θ??∞?≥?????°ε . 4.7.4 →∨?∨????≡?″ζ∝{?∩ ,?υ∝{→?≈?↑ν÷∫?ι↑?↑ν???ο???θ?? .∞?????↑?↑?↑ν???ο??≠Λ?∈??← ??±∝????→τ∞?≥∫ ,?υ∝{→?≥≤≈?↑ν∞??Ψ÷∫?ι??…? .?π??…??≥?ξ?? ,???π≈?↑ν?Ν″κ ,∞″??″??? →???÷∫?∪?Η°??θ . 4.7.5 ?ò??????±??p???P,?ú?q?????????????w±?????¤§¤u§@??§? .?]?? ,§P?_?ú?q¤u§@¤§?? ?á??§?¤§?d???¨?b¤u?{???g?z¤W .¤u?{?v?p·Q???-?q?×?????i???ò¤u?{???g?z°?°Q?? ?q?L?ú?q¤u?{?v?V¤u?{???g?z???X-n¨D . 4.7.6 ?b?ú?q?ì?????ì??,????-n?s?y¤@¨??T?w???m ,???o¨????m?????]?A?b??¨??ù??¤? . ?? ??,¤u?{?v??-n?ò¤u?{???g?z°??q,¨ú±o?ì¨B?P·N?á?A±N????¤§?]-p?????b¤u?ó?s?y ?????í(Form-52-003)?i???[¤u???? .???`?g?z???????m?????ᤧ§_¨M?v . 4.7.7 ·í?ú?q??§??¨????¤§?q?×?á ,?ú?q¤u?{?v·|±N??§i (Form-52-001??52-002)°e??????¤§ °???¤u?{?v,¨?·|??-z???ì?b?ú?q¤¤?J¨ì¤§§x?? ,¨??p???ì????,???W ,?¨?~??¤??M·? , ?| °??????ê??.¤u?{?v???·?????A??¤????? ,·í??§i°e????¤H??,??-n±N????¤§?ê???à?F ????¤H°??? . 4.7.8 ???í??¤G : ?ú?q¤¤¤?¤u§@?????í (Form-50-004) ???í??¤G : ¤u?ó?s?y?????í (Form-52-003) ???í??¤T: ???ó¤?¤o??§i (Form-52-001) ???í???| : ????¤?¤o??§i (Form-52-002)

: ±????? ???`?s?? : 02.04.08 -ק?????:
0 ???? :

¤é??: November, 2001 A -???: 23 / 27

4.8 ¤u?{???P±?????¤§???Y . 4.8.1 ?p??¨???-n±q?~°ê-q???s?ó?? ,-???,??-q??¤§?s?ó???????·±o¨ì??¤H¤§??-±?T?{¤~ ?i?H-q??.?M?á ,¤u?{?v????±N?????ê???g?b¤@??¨??÷¤§?????????? (Form-40-009) ¤W¨? ??¨ì±?????.?T????¤u?{?v?O?d . 4.8.2 ????¤§????¤???¤?¤è?k±N¨?·?±??????o?X¤§-q?????h?i?? .·í±???????¨ì¨???°?¤§?? ?ù?á(?]?A??-F),·|?q??¤u?{?v-n¨D?T?{.¤u?{?v???·¤p¤?????????¤??e,???q,???f¤é ???????ê??.?p?????ó°??D ,??§Y?V±??????D?????X .?p???ù??¤§????¤??e???T¤??i±? ¨ü,¤u?{?v???·?±?W?T?{¨?°e?^±?????????±??? . 4.8.3 ·í±??????f¤é???e?ù¤@?P?? ,¤u?{?v???d??????±??????P¨???°??A?T?{???f?? .??¨B ?J???M-??? ,???i?H?קK???ó¤???-n¤§?~·| .±???????????¤O??¨??f?~?÷?}-ì???a¤§ ????,±H?B°l?????X ,¨ì??¤é?????ê????¤u?{?v,?H¤è?K¤u?{?v?i??¤U¤@¨B¤u§@ . 4.8.4 ·í¨???¤u??±???¨ì??-F?Z ,·|??????-F???d?í (Form-40-013) ¤??U??¤§¤??e?i??????.?? ???d?í???á???·±o¨ì¤u?{?v¤§?T?{ , ±?????¤?·|-p??¤~·|?P·N?I????????¤§¨???°?. °??p??-F?????I,¤u?{?v???P¨???¤u??°?°Q§???¤è?k .?p???á¨M?w?°°h?f?? ,¤u?{?v?? ?·?p?P±?????¤@°_?ò?i??-F?t??°?¤§????. 4.8..5 ???M±???????¨???¤u?????d????-q?????w?s¤§?s?ó?i?????? ,?????÷?s?ó?i?à-n??¨ì ???ᤧ¤u§?,?p??°t??¤~¨???.?°?קK???ó???~¤§?i?à??,¤u?{?v???ò?i???f±??p ,??¨ì ????¤§¨??????T?{±????ó¤§?~?è .°??p?b???á¤@¨è¤~?o?{?s?ó¤?¤??? ,¨??p??????¤~ ?o?{±??????G?? .????¤W¤§·l??±N?L?k??-p . 4.8.6 ??¨?¤????ì?^??¤§???q?w±???¤?§O??±?????¤?¤u?{?v-t?d .¤u?{?v???·?M·?±N°e?f?ó ¤§¤@¤??ê?????ó?????????????í (Form-40-008) ¤?.°??p??¨??????줧???q¤??h??-??q ¤?-???,¤u?{?v§ó-n???-?q??±??????i???S§O?B?z. 4.8.7 §Y¨???¨??????줧?^???w±?¤w¤?§O?q??±????? ,??????¤?¨???¤u?? ,¤u?{?v??-n?T?O ???????ù?p?ê°????????ü?O .§_?h??¨??????ì±N?L?k?ó¤U¤@-?¤u§@¤é±H?X .°??p¤u?{ ?v???D?^??¤§???~-n?h¨?????·?????§??¨ ,-n?w???q??±????? ,?קK¤¤??¨??q?÷¤[?? ??°??¨¨????f?~¤§???????~. 4.8.8 ?ì????¤§-q??·|?P?s?ó¤???-F¤??????P .?°¤F?ò±o§ó?n¤§?ù??¤?§ó¨?¤§?A°? ,¤u?{?v ?i?q?L??-^?ì???g?z?????????D??¨ú±o?ü?w????¤§???ù¤????? .°??p?ù??¤??????i±? ¨ü,¤u?{?v???V¤u?{???g?z°?°Q ,?H¨M?w????-^?ì???t???O??-^¨????i??±??? .°??p?ì ???????C??¤????S§O ,???u¨??Y¤@?M??¨?¨??? ,????????-^¨???±?????-t?d,¤u?{?v?u -n±N??-^?ì???t¨ú±o¤§¨???°????ù???à??±?????????§Y?i.°??p-q??¤§??????-^?ì?? ?t????¨??? ,?N??????????-^?ì???t±???.¤u?{?v?u-n?q?l??-^?ì???t?g?z????§Y?i . ·í?M ,¤u?{?v-n?ò?i¨ì?t¤§???? . 4.8.9 ?L?×?????O?q?L±?????????-^?ì???i??-q?? ,?????ê??¨??p??????????-n???L¤@?÷?? ??????§@?°°??? ,¨????????à¤???±o?X??¨ì¤§????¤?????¤§???? .

: ±????? ???`?s?? : 02.04.06 -ק?????:
0 ???? :

¤é??: November, 2001 A -???: 24 / 58

4.8.10 ¤W-z 4.8.8???D-n?O°w???Y¤@?M??¤§?S?w????±??? .?]?????????i?C?ú????¤§??¨??s ??,??°???¤u?{?v???i??¤v?p???ì???t?g?z¤?±?????§??¨??-?-q???{§?.???p?G-n-q ??¤§?ì??¨S??????????????¨??s?? .¨??p?????????s¤@¨?±`??¤§?ì?????? , ???????D ???i?????V±?????-q??. 4.8.11 ???í??¤@ : ??????????(Form-40-009) ???í??¤G : ±?????-q?????h ???í??¤T: ??-F???d?í(Form-40-013) ???í???| : ?????????????í(Form-40-008)

: ?B°e /?o?f?? ???`?s?? : 02.04.09 -ק?????:
0 ???? :

¤é?? : November, 2001
A -???: 25 / 27

4.9 ¤u?{???P?B°e/?o?f??¤§???Y. 4.9.1 ??¤H¨C??±H???줧?a?I?????f¤H?????i?à¤??P ,¤u?{?v???·???w????¤§?a§}???T . ?p ?????ó?h??,¤?¤??q?ú,???·°??M·???¤H .§_?h?J???O?????????O±H?줧?O?? . 4.9.2 ¤u?{?v?H??-n???g±H?f?????í (FORM-10-001) ???ú±H?????? ,?a?I ,?I?B¤è?k¤??????{ §??~,?p??¤H?ü?w?B?é¤??q???t??¤??q ,??-n¤@?}?q???f?B?? .¤u?{?v-n?d·N?]??¤§?? ·?¤??ó?U ,¨??p:¤?¤?¨???FED-EX ¤§?]???° ,???g??DHL?t?? . 4.9.3 ±H?f?????í???·?ó¨C¤??-¤W 11:00 ?e¤?§O??¨ì-???¤u?{??¤§???u?÷¤??f?B???D??¤§?q ?l¤? .?W?L?o-?????¤§???????·±o¨ì¤u?{???g?z?±?W§??? . 4.9.4 - ? ? ? ? f ? B ? ? ± N ¨ C ¤ ? § ó · s ¤ @ <¨? C ÷¤ ? ± H ? f ? M >?ó ? ? N:\Aceszmail 2\FileCenter\Shipping\ <Shipment Info.xls> ¤???¤u?{?v°??? ,?p?G°]°???-n¨D???w±H?f??±H?? ,???M??¤???·|?C ?ú.?P??,±H?B¤§¤??ó???X??·|?s?ó???÷?M??¤? ,°???¤u?{?v???·¨C¤??f?\?H?T?O???ì ±H?X¤??ê?????T . 4.9.5 °?¨C¤?±H?f?M???~ ,-????f?B????·|±N±???????¤§°O???s???ó?P¤@?a§} ,?????פ§?W ??<Plastic Material.xls>, ¤u?{?v???d??¤?§O?P??¤H¤??f?B???ò?i¤?°l??????¨ì?t????, ?קK???ó???~?v?T????¤é?? . 4.9.6 ???÷??¤H?i?à?b??????????¨ú¨????ì ,¤S???????ì?g??°ê¤??I?B .?o??,¤u?{?v??-n?? ?g?í??(FORM-10-001) ??-????f?B??§@?°°??? .·í?M?I?B¤è?k¤?-n???ú . 4.9.7 °??p??¤H§???¨????a?I¨ì¨?°ê¤?¤§¤??q??¨???°?,¤u?{?v???·-n±N±??p?q??¤u?{???g ?z,°?°Q????¤J¤f¤??ó;?B?é?O ;?|°?¤??????B?z??°??D .?M?á¤~?i?^????¤H .??¤??à??§@ ?D±i. 4.9.8 ?p?G???ì?]§t¤u?{§???????§??q???? ,¤u?{?v???·±N????¤§???ù??¤? <ECN ORDER FROM ENGINEERING> ?s?P±H?f?????í¤@?P???^-????f?B?? . 4.9.9 ???I°ê¤?¤§??¨????·???-°??à?t¤??ò???P¤u?{???g?z?d??¨ó§U.

: °]°? /·|-p?? ???`?s?? : 02.04.10 -ק?????:
0 ???? :

¤é??: November, 2001 A -???: 26 / 27

4.10 ¤u?{???P°]°? /·|-p??¤§???Y: 4.10.1 -???°]°?????-n¤?§O¨ú±o??·~?? ,¤u?{??¤??f?B??¤§?ê??,¤~?i?H?????a?V??¤H???X ?o??¤?-n¨D?I??.???f?B??¤§?ê?????O??¤u?{?v??¨??? ,???H ,¤u?{?v??¤W????±H?ì?q ??¤?§??????ù?????f?B??,?N?O??±?¨ó§U°]°???¨ú±o????¤§?ê?? . 4.10.2 -???°]°??????v??¤????ì¤???¨?¤§±H?X .§@?X?o¨M?w?e ,°]°???·|?w????·|??·~??¤? ¤u?{?v.?Q?I°±±H?X¤§???ì????¨??i?à¤?·|?X?{?ó¨C¤?±H?f?M??¤? .?°¤F?O°]°???§ó ?????a§Q???o???v¤O ,????¤??g-????à?B¤§???ì¤???¨? , ¤u?{?v??-n??±o¨ì°]°???¤§ §?·?¤~?i?H±H .¨??p,???ì????¨???±?????-^?`?`?t°e¨ì°ê¤?¤§??¤H ,¤u?{?v???·§Q?? ?q?l??-P?q°]°???¨ú±o§?·? ,¤~?i°e?f .§_?h,·í°]°???±q?f?B??¨ú±o±H?f?????í??,¤w ¨?¤?¤??I°±????¤§??¨??????ì . 4.10.3 ·í¤u?{?v??¨ì??¤H¤§???ì¤???¤??ó??±H???ü?O?á ,????§Y±N????¤??ó???q?l???L??°e ¨ì-????ì¤????g?z??.??°e¤§¤??ó???·?M·??C?ú????¤????ù¨??? .·|-p ??·|¨??t???d ??????????¤H??§_¤????I¤§????.???|?i???q?קK¤??q?b °]°? ¤W¤§·l?????]????¤?-P ¤§??¨??I?B????. 4.10.4 ???÷°ê¤???-?????¤H ,?i?à-n¨D??¨??b?T?{¤????e ,°e¨ì??-???¤v?t??¤??i???ú?? .?o ??,¤u?{?v???·±o¨ì¤u?{???g?z????·~???g?z§?·?,¤~?i±N??¨?°e????¤H .¤u?{?v-n?? ¨è?d·N ,???Q?T?{¤??? ,¤S???????I??¤§??¨?,¤??M???ó??-^¨????t¤§°]??.???q?ü¤??? ?A???ó?°??-^?ì??¨?§@¤§??¨? .?]?? ,¤u?{?v-n??¨è?ò?i?~-?¤§??¨?±??p,?H?O??¤??q ??§Q?q . 4.10.5 ???ó?]???????Y??-ì?],???÷??¤H?b??¨ì?ì?ì¤@?q?????á¤??i?à¨S????¨????ó?i¤@¨B ?ü??,°??p¤u?{?v?ó±H?ì?á¨??P??¤?????¨ì??¤H¤§?ü?? ,?????D°??p????¤H?d?? . °??p ?L?ü??¤§?????W?L¤??P?? ,¤u?{?v???V¤u?{???g?z??§i.?H?K¤u?{???g?z?i?H?V??·~ ??¤?·|-p??°?°Q?i¤@¨B¤§??°? . 4.10.6 °]°???·|¨C¤?????¤@?÷???I????§i??¤u?{???g?z .°??p??¤H???I??¤§-ì?]???Y¨ì??¨? ??¤u?{,¤u?{???g?z·|?ü??????¤§°???¤u?{?v?V??¤H?d??¤??ò?i . ????±??p?g±`?o?? ?ó°ê¤?¤?-?????¤H¤W , ?]?? ,?p?G¤u?{?v?à±N??????¤H¤§??¨?¤????q???????ó±H???q ???í¤@?}°e??-????f?B?? ,·|-p??¤§?P¨??N·|¤????e???ò?i .

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¤é??: November, 2001 A -???: 27 / 27

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¤é??: November, 2001 A -???: 01 / 06

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:

Window Study
???`?s?? : 02.05.00 5.6 §??q????±±¨? 5.6.1 ??¤H?ó??¨?§??¨??±H???e ,?i?à-n¨D¤p§??q???ì????.???ó??¨??????~?i?à¤????Q???? ?f§?¤??? .?]?? ,¤u?{?v???·?ó¨C??§??q?????e,°??M·???¤H-n¨D???줧-ì?] ,¤~?i?H¨? -q¤?¤o???~?è±±¨?¤§¤è?k.¨??p??¤H??¤@§??C?????ì ,?o???~?è±±¨??u??-n?°¤¤?ó?C?? ¤?¤p???÷-?-n¤?¤o§Y?i,¤???°?¤j?q¤§¤?¤o?q?×???d .???H ,?A????¤H¨C??¤§-n¨D¤???-n ¤????i????±±¨??~?è ,???i?H?????~?è±±¨?¤§?¨??¤?????. 5.6.2 °??A????¤H¤§-n¨D?~ ,??-??????L?{??-n????4.4.11¤§¤p§??q?????{§?¤??ü¤?;?H¤? 4.4.12¤§??-^¨???§??q?????]????·??u?h¤U?i?? . 5.7 Window Study for Ace Mold & Ace Plastics 5.7.1 What for?
Window study is a tool to search a molding window which can produce an acceptable parts from a plastic mold.

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A -???: 05 / 06

5.7.2 Limitation? a. Additional material and labour cost have to be necessary. b. It is hard for us to judge the “good” parts without customer or end user’s involvement especially the judgement is for the appearance defect. c. Different machine, material will have a slightly different result. d. The samples have to be approved and the plastic mold has to be functional well before doing window study. Production schedule may not allow us to do it. 5.7.3 Where do we start this process?
Because of about limitation, Ace Mold may not be able to use this tool to qualify all the plastic molds we are building. However, the molds that Ace Mold building for Ace Plastics may be suitable for this inspection procedure. 5.7.4 5.7.5

When?
From July 3, 2001.

Who is the person making decision if end customer is not here when doing window study proceed?
Senior Engineer should be the person making decision when the mold function can be good enough for window study. Senior Engineers should also approve all visible or appearance issues from the parts.

5.7.6 What molding factors do we need to use for window study?
Usually melt temperature and injection pressure will be used. We understand the fill time, mold temperature, injection speed, holding pressure …….. will also impact to the quality and dimensions of final product. However, if more than 3 factors are used, the experiment time and cost will become not sensible. The senior engineers and sampling supervisor can still select different factors for the experiment depending on the parts requirement. But temperature and pressure are much effective to judge the mold performance in window study.

: Window Study ???`?s?? : 02.05.00 5.7.7 -ק?????:
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¤é??: November, 2001 A -???: 06 / 06

What is the Ace Mold Window Study procedure?
a. b. c. d. Machine operator provides initial running setup according to his acknowledge to the material and working experience. Supervisor approves the operator initial set-up and marks the data into the worksheet. Senior engineer approves the quality of samples that running by the initial setup. Both senior engineer and molding supervisor confirm the factors used for window study. More than three different factors used were not recommended, mostly using melting temperature and injection pressure as the factors. Reducing the melting temperature and injection pressure by 5% at the same time, run some samples. If these samples are still approved by the senior engineer, then keep reduce the second 5% both temperature and pressure. The 5% reduction should be kept until shrink mark coming or dimension undersize. Once the senior engineer rejects the samples, the last setting should be record into the worksheet item #1. Going back to initial running setting, then reducing the melting temperature by 5% and increase the injection pressure by 5%. If these samples are still approved by the senior engineer, then keep the reduction and increase by 5% until shrink mark coming or dimension undersize. Once the senior engineer rejects the samples, the last setting should be record into the worksheet item #2. As same as item #4 and #5 but this time the reduction should be injection pressure and increase should be melting temperature, record the data as well into the worksheet item #3. As same as item #4 and #5 but this time both melting temperature and injection should be increased. Again, record the data into worksheet item #4. Adding above data of setting into window study graph. Drawing a line between two points of #1(low temp. low psi) and #4(high temp. high psi). Drawing a line between two points of #3(high temp. low psi and #2(low temp. high psi). The intersection point of these two lines we call Window Center. Comparing the window center with initial run setup. It should be close. If so, the window study is completed and successful. Otherwise, we have to change the data of initial run setup and redo above procedure again if the window center is far from the initial running set points. The area in between point #1 to #4 we call acceptable production setup area. Following that, the senior engineer should inspect the dimensions of samples coming from window center. If all critical dimensions are in drawing tolerance, the testing of this mold will be ok. Otherwise, sampling supervisor should change the setting of other processing factor a little bit and then run some samples until bringing the critical dimensions back into drawing tolerance. Adding this new setting into worksheet and graph paper. If the new setting is out of production setup area, the senior engineer needs to re-check the steel size, shrinkage, mold design ........ to see anyway to improve it. If the new setting is in the production setup area, it may be ok or conditional ok depending on how close or how far from the window center.

e.

f.

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p.

5.8

Enclosure A: Ace Mold Window Study Worksheet(2x2) (Form-51-012) Enclosure B: Ace Mold Window Worksheet(2x2x2) (Form-51-014) Enclosure C: Ace Mold Window Study Graph (Form-51-013) Enclosure D: Tooling Schedule (Form-50-004) Enclosure E: Part Drawings Acknowledgement (Form-50-017)

: ?U???A°? ???`?s?? : 02.06.00 6. ?U???A°? 6.1 ?U???A°? ¤u?{????¨?????¤H¤§?A°??i?H¤??°?e ,¤¤,?Z¤T-????q . a. b. c. ?~. 6.2 ¤u?{??§i¤???¨????R???ú?? 6.2.1 -p??????(Project Plan) ·í??·~????¨ì??¤H¤§???ê???ù????¨ì±??????Z ,?????N?í??¤è?]-p?v¤w§??¨?????¨?~ ?]-p¤u§@ .?J¨ì?o¨?±??p?H¤?¨????????ò-? ,¤u?{?v??????¨?-p??????,?O?ù¤è¤§?]-p ¤?¤u?{¤H-??à?ò?H??-p??¤§?????í ,?T?O·???§??¨??¨? . 6.2.2 ?i?×??§i (Progress Report) ??¨??s§@¤@??·|???F¨?-?¤? ,?b?o?q???? ,¤u?{?v???d???N?í??¤H????¨????i?× ,?H?T ?O¤@¤?¤§??°?¤??????b-ì-p??¤§¤? .?]?? ,¤u?{?v????-n¨C-??P????¨?¤@?÷?i?×??§i ????¤H°??? .???÷??¤H?i?à????¨-¤§??§i????,§_?h¤u?{?v?i§Q??¤??q¤§??·??i?×?í (Form-50-004) §@?°??§i .¤u?{?v???i§Q?????X??¤ù?N??¤??r§???¤§?i?×?í.???ó§???¤§ ???í???O?O??¤H???D?ê??¤§¨???±??p¤??O??¤H?w¤? . 6.2.3 ¤????i?×??§i (Weekly Report) ¤????i?×??§i??¨??÷ ,¤?§O??¤u?{?v¤?¨???¤u??-t?d .??§i±N¤?§O?H???ù??????§i?? ? ? ? ? ¨ ? ¤ § ? i ?,× ¤ @ ? P ¤ ? ? ? ? o ? ? ¤ § ¨ ? ± ? ? ? ? ? ? ? ¤ § ?.ê ¨? ?? ?? ÷? ??§i¤?§O???b n:\Aceszmail2\Filecenter\Engineering ??Workshop¤?¨??U???ù°??? .??§i·|?? ? ó Weekly Report ¤??󧨤?. 6.2.4 ?`?ì?ú????§i (Process Report) ???÷??¤H?S§O?O?ü°ê¤§?ì???t ,??-???????¤@?M§???¤§??¨??~?è???d?{§? .?`?ì?ú?? ??§i?N?O??-?°?¤@???~?è¨??a .?u-n?ì???????P¤?¨???????¤§?`?ì?÷ ,?o¨???¤H?N·| ??±?±o¨ì?P§?-??ú????¨???±o¨ì¤§???P?~?褧???ì .?]?? ,¤@?÷?M·?????¤§??§i???o ¨???¤H?O?D±`-?-n?? .¤u?{?v?ó?f?\??????§i??¤???¤§?e??????±??ó?? ,???·?M·??o ¤@?I .??????§i¤§§?????°??????` 4.4.9.5 ¤?4.4.9.6. 6.2.5 ???ó¤?¤o??§i (F.A.I.) ???÷??¤H?i?à-n¨D 100% ?????????÷?u-n¨D???d-?-n¤?¤o .¤u?{?v·í±?¨ì???ú?q???? ¨?¤§??§i?Z ,???·¤?§O?P?ú?q¤u?{?v¤?¤u???D???ò?i????¤§¤?¤o?~?t .?M?á??§??ò?? ¤H°?°Q??¨M¤è?k¤????? . ??¨??s§@?e : ¨??p??¨??]-p ,???~??°t¤??R,¨?¤?¤??R?? . ??¨??s§@¤¤ : ¨??p?i?×??§i ,¤????~?è????,????¤?¤o??§i?? . ??¨?§??¨: ¨??p?`?ì?ú????§i ,¤?¤o??§i ,??¨????R???ú???? . -ק?????:
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¤é??: November, 2001 A -???: 02 / 02

6.2.6 ??¨????R???ú?? 6.2.6.1 ??¨??ò¨???¤u·~?]??¤@?? ,?O????¨???¤@?÷¨??? ,?O?i¤????R???ú???? ,?????ó ??¤j???÷¤§??¨?¨????????O?D±`±M·~??????°? ,???B????¤???¨??W??¤w?g?í ?F¤F??¨?¤§???c.?]?? ,??¤H¤@????¤?·|-n¨D??¨?¤@?÷¤W-z¤§???R???ú?? . 6.2.6.2 ??·í??¨?¤§???c¤?????????????¨???-n§ó???h???^?ó????¤??P????¤§???~ ??,¤@?÷???b??¨?¤W¤§???ú???N??±o?D±`???? .¨??p, ¤@?M?????~?\¤§·b¤ú?à-? ??¨?:¤ú?c,???ü,???O ,?o?A??¤§???R???á??§?¤??w?ì???????à?ó????¤??M·??í ?F?X¨? .¤S¨??p¤@?M?]§t¨???°?§@¤§?o?A???ì?? ,???????????à?í?F?O?I???m ¤§????±?§?.?A¨??p¤@?M?q?L???^?ó????¤§??¨? ,?^?ó?i?à?s?b??-F¤? .???M?? ¨?¤w?g???ü?? ,???p?G??¤H?i?H§Y???b???ú??¤?§?¨ì?ì?m?N§ó?[¤è?K . 6.2.6.3 °???¤H?ü?w-n¨D?~ ,°???¤u?{?v??¨M?w¨?¤@?M??¨???-n???????ú?? ,?H¤U?°¤@ ¨??????ü¤?. A. ·b¤ú?à-???. B. ¤????^?ó, -?°w????¨? . C. ?????o?A???m??????§?°?§@¤§??¨? D. ???y?D??¨?????-n?q·?±??é . E. ±×???[¤G?????X¤§??¨? . 6.2.6.4 ·í°???¤u?{?v?{?°?Y¤@?M??¨???-n???R???ú???? ,?????V¨???¤u???g?z???D ??-n¨D??¨?¤@?÷????¤§¤¤¤????ú?? ,?M?á¤p¤??\??¤??e?O§_???T?H¤??ò???? ??§_?X¤J,???á,?A§???¤¤¤????ú???à???°-^¤? .°???¨????R?~ ,?p°???¤u?{?v?o ?±????¨??ó?`?ì ,?X?? ,?M?? ,?O?i????-n?S§O???ú ,???i±N?o¨??ê???]?A?b???ú ??¤?.???ó?????ú???°¤@?÷????¤§¤??r?ü¤? ,°???¤u?{?v¤?¤u???D?????·-n?T ?O??¨????M·?¤§°O??¤??w?ì??°O .§_?h,?????ú???N???h§@?? . 6.2.6.5 °??p??¨?¤§???c???? ?q?L?--±????????¤??r???ú???M·??í?F ,°???¤u?{?v?? ?V?]-p??-n¨D¤@?÷???é (3D)??¨????X??,?H?K??¤H??¨??`?ì¨???°??à?e???ú?? ??¨?¤§???????c. 6.2.6.6 ¤U?C??¨?¨??÷???ú??§@?°????¤§°??? .?????ú?????????b??·?¤??ó§¨ (°????? ?` 7.2) ¤§¤?,¤u?{?v???i±N¤@?÷?T???L?? ,???b??¨?¤W¤@°_?I?B .°??p??¨??Y¨? ???c??°?§@·|?v?T??????¤§?w?????e??????¨??y?¨?}?a ,¤u?{?v???s§@¤@?÷ ?k¨è?q??§@?°??§i?P?K?ó??¨??~-± ,¨?-n-±?V?`?ì?÷??§@-? . 6.2.6.7 ??¨?¤l¨?-?§@?°¤è?k¤?????-n¨D .

: ??¨??I?B ·???¤??{§? ???`?s?? : 02.07.00 7. ??¨??I?B¤§·???¤??{§? 7.1 ·í??¨ì??¤H?q???i?H±H???? ,¤u?{?v????§Y??¤U-z???ù?i???q??. 7.1.1 ??·~??¤?·|-p ?? ¤u?{?v????§Y±N??¤H¤§¨???§?-? ¤??ó???q?l???L??°e¨ì??·~???g?z¤?-????ì¤????g ?z??.??°e¤§¤??ó???·?M·??C?ú????¤????ù¨??? .??·~??¤?·|-p ??·|¨??t???d????¤§ PO¤????I????±??p . 7.1.2 ¤u???? a. ¤u?{?v??±N??¨??s???ì?m ,???~?s¤?¤f ,??????????¤§¨ü±±¤??ó¨?¤??ó?o???{§?°e ??¤u??¤?-??±??.¨??B?????????q???ò?i????¤§¤??e¤?§??¨???? . b. ¤u?{?v-n?q??¤u????¨??I?B¤§¤è?? .¨??p???B ,???B??°ê¤????? .?H?K¤u??????¨? ?i??¨?ùפ??]?? . c. ?p???q·????^?ó??-n¤@°_?I?B ,¤u?{?v??-n±N????¤§?ê??°e¨ì¤u??. 7.1.3 -????g?r???f?B?? a. ??¤H¨C??±H??¤§?a?I???i?à¤??P .?]?? ,¤u?{?v???·¨C????-n?V??¤H?T?w±H???a ?I .???÷??¤H?i?à¤??ú??¨?¤¤¤§-ì?] ,¤u?{?v-n-@¤??a?V??¤H???? . b. ¤u?{?v?H??-n???g?í?? (Form-10-001)???ú±H?????? , ?a?I ,?I?B¤è?k¤??????{§? ?~,?p?G??¤H?ü?w?B?é¤??q??-n¨D???a¨?·????? ,??-n¤@?}?q???f?B??-??? . c. ?f?B??·|¨C¤?§ó·s¤@?÷ ”¨C¤?±H?f?M?? ”???óN:\Aceszmail2\FileCenter\Shipping\¤? ??¤u?{?v°???,?p?G°]°???-n¨D???w±H?f??±H?? ,???M??¤???·|?C?ú .?P??,±H?B¤§ ¤??ó???X???s?ó???÷?M??¤? . d. ???ó°]°???·|????¨C¤?±H?f?M??????????¤H?}?X?o?? ,?]?? ,?p?G??¤H????¨ú¨??? ?~,????¤H¨ú??¨??^?t???? ,¤S??????¨?????-^?ì??????????±??p¤U , ¤u?{?v??-n ??-±?q??-????f?B??. e. ???I°ê¤?¤§??¨????·???-°??à?t¤??ò???V¤u?{???g?z?d??¨ó§U . 7.1.4 ?]-p?? a. ??¨??p?b¨?§@?L?{¤¤ ,¨ü¤H?°?ù?~????¤H§ó§?????-ì?]??§?°?-ì???]-p ,¤u?{?v?? ?·±N????¤§?ê?? ,????¤??ó?o???{§?°e???]-p???i????¨??]-p§ó·s . b. ?p-q???]?A???ó??,¤u?{?v??-n?p??¤u??,±N???󤧤?¤o°e???]-p??. 7.1.5 ?????? ·í¤u?{???V??¤H?T?{¨???¤é???? ,???P????°????l????¤§?B?z.?????°?קK?L?q???? ?n?s?ó??????.?p?G??¤H¨M?w¤??P??±H¨????l¤§?????? ,????-n¨ú±o??¤H¤§?P·N , ???? ?????????B?z????¤§???? .?????i?H??¨??????b?~¤§?e--?O?s?? , ??¤u?{?v???·?V?? ???????ú. -ק?????:
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¤é??: November, 2001 A -???: 01 / 06

: ??·?¤??󧨤?¤ì?c?p?×??·? ???`?s?? : 02.07.00 7.1.5 ¤ì?c?????? a. ·í¤u?{?v??¨ì??¤H¤§±H???q???á ,????§Y???g¤ì?c?s?y?????í(Form-40-014)¨?±N ????¤ì?c???r????????-n¤§?ê??¤@?}°e¨ì¤ì?c????-??B?z. b. -q¨?¤ì?c?????·?ò°O??¨??\???A?X¤§?ì?m ,?H§K¤?????-?¤???±?¤U .?p-n?P??±H°e ?q·?,§ó??-n?w?d¨?°÷???? . 7.2 ??·?¤??ó§¨ ·í??¨???¤u???D?????d¤????á , ¤u???D???·???^??¨????d?í??¤u?{?v , ¤u?{?v?????T?O¤U?C ???~?s?ó¤??q¤§??·?¤??󧨤?¨??P??¨?¤@°_?I?B : a. b. c. d. e. f. g. h. i. j. ??¨?§??¨??(?b·í????·s?? ) ?ü????¨?§??¨??¤§?q???ú????????(?b·í????·s?? ) ??¨????d?í °à?ì?L?{??§i (-^¤?????) ???ó??(?p??¤H-n¨D¤?¤w?g§??¨ ) ?¨?~?q?×??§i (?p??¤H-n¨D ) ?á???^?ó????·??ó ((?p??¤H-n¨D ) ???y?D¨t??¤§?q?u±??é??(?p??-n) ??¨????????ú??(?p??-n) ?f?B?M?? (Form-50-011) -ק?????:
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¤é??: November, 2001 A -???: 02 / 06

7.3 ??-^¨???¤ì?c?p?×??·? ?°¤F?O???f???w??¨ì?F??¤è . ¤u?{¤H-??b-q?y¤ì?c?? ,???·???g??¨?-??q.¤ì?c?s?y?t±N???? ??¨?-??q¨?¨M?w¤ì?c???p?× .????¤H-?¤]???·?b¨ú¤ì?c?????d¤ì?c???p?×?P??-??O§_???? . ¨??é??-??P?c?p??·??í¨?¤U?í : §÷??¤??p?× ¤ì?R?O (??°?) 1”?p¤ì?O 1-1/2”?p¤ì?O 2”?p¤ì?O ??¨?-??q 500Kg?H¤U 500Kg~1000Kg 1000Kg~1500Kg 1500Kg?H¤W

???` :¤ì?R?O¤ì?c??§@???B 500Kg?H¤U????????¨? .?n?B?O¤???-n????¤ì?c???r????.

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¤é??: November, 2001 A -???: 03 / 06

7.4 ??-^¨???¤ì?R?O?c??·??u?h 7.4.1 ?f?~?`-??q???·§C?ó500kgs. 7.4.2 ?????o?A (?W?L 4”)????¨?,¤??×-??q¤j¤p??¤??à????¤ì?R?O?c. 7.4.3 ?p???q·??s?P??¨?¤@°_±H¨? ,?q·????·???b??¨?¤§¤W . 7.4.4 ¤ì?R?O?c???·???K¤ù?]?í .¨?¤U?? ;-???¤u??·|?°?????\ . 7.4.5 ¤ì?R?O?c¤@?w-n?? 2.5 ”??¤ì¤ú???·¨??p¤????ò,¤??à?????q°v¤l . 7.4.6 ¤ì?R?O?c???·-n??????¨?-q°? ,¤??à?w??°????ó??·??c . 7.4.7 ???·?`·N?????÷??¤H?W?w¤??à????¤ì?R?O?c .??±??p?O¤?-p??¨?-??q?? .

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: ¨????v???{§? ???`?s?? : 02.07.00 7.5 ??¨??I?B?v???{§? 7.5.1 ¤u?????d????·? ·í¤u????¨ì?q??±H???Z ,¤u?????d?????·?????X???÷?°??¨??? 2????¤ù.¤@???°??¨??\ ??¤ì?c¤¤¤??s?ó?°.?t¤@???°??¨??U¤è?ì????¤ù¤????O .????¤ù??-n?`·N?b??¨???¤U -±?\¤W????¨?°?¤? .¨??é¨???-?. 7.5.2 ¤u??¤?-????z ¤u??¤H-??v§????Z ,????§Y±N??¤ù????¤u??¤?-??B?z .¨??p:±N??¤@????¤ù¤??ó?W Mvc001f.jpg §??°2294-1pack.jpg, ??¤G????¤ù¤??ó?W§??° 2294-1 mold.jpg .?B?z?Z??¤??ó??¤J N:\Acemail2\FileCenter\Workshop\(mold#)\ ¤?. 7.5.3 ¤u?{????°e ¤u??¤?-?±N?B?z?Z??????????¤u?{???????Z ,¤u?{??????§Y±?????¤G¤é?-???·±N??¤? ??¤¤???]????¤ù?q?l??-???¤u?{??¤?-??s??¤????L??-???¤u??-?°?-??H¨????d.¨??B ?P????????????°???¤u?{?v??????¤H . 7.5.4 ????-^?ì???t??¨??B?z °e????-^?ì???t????¨?¤]???·??·? .???]?L?]?? ,?G?u????¤G???s?? .¤u??±N???z?Z?? ??????¤@?÷???ì???t¤u?{??,?t¤@?÷??¤u?{???????s??. -ק?????:
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¤é??: November, 2001 A -???: 05 / 06

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7.6 ??¨?¨??????d??§i 7.6.1 ·í??¨?±?¨ü¨??????d??,¤u?{?v?i?à¤?????????¤§?????i?????á-ק?.-ק?¤??e?]?A ??¤H¤§?]-p§ó·s,¤u??-×??¤?¤u?{?v??????¤§¤u?{§?°? .?o??,¤u?{?v?????L¤@?÷??·s ???H¤?·í?????????ᤧ????????¨????d???D?? ,¨?-n¨D???d-?±N??¨?-ì?]-p (?]?A?? ?~)?P?ê????¨?¤§?t?§?g?b??????¤W§@?°??¨????d??§i .???d-?¤????d???D??°???-n ???g??¨?¨??????d?í (FROM-70-001) ?~,??-n?b¤W-z????¤??±?W§@?°¤@?÷????¤§???d ??§i . 7.6.2 °???¤u?{?v???·?b??¨??÷?}?á¨?-?¤u§@¤?¤???¨?¤U?C?ê?????]-p??§ó·s??¨????]-p : a. ?H?????í?F¤§??¨????c?t?§??§i .(????¨????d????¨?) b. ¤u??????¨?¤§§ó§?.(??¤u???D????¨? ) c. ??¤H??¤u?{?v??-ì?]-p¤§§ó·s.(??¤u?{?v??¨? ) 7.6.3 §Y¨???¨?¤v?g?I?B????¤H ,¤u?{?v¤?-n?ò?i??????¨??]-p§ó·s .-ì?h¤W ,?]-p?????b?? ¨ì¤W-z¤T???ê???á¤@?P??¤?§??¨§ó·s???? . 7.6.4 °??p?????b??¨??I?B??¤???§ó·s,¤u?{?v???b??¨?¨?????·?¤??ó§¨(¨?7.2 ??)¤§??¨?§? ?¨??¤W?\¤W ” FOR REFERENCE ONLY ” ??”TO BE FINALIZED ”¤§?L??.,¨??B-n???ú?ó ?????á?????i?H§??¨. 7.6.5 ·í?]-p??§??¨§ó·s????¤§??¨?§??¨???????ó???á ,°???¤u?{?v???·-n¤p¤?????7.6.2¤§ ¤T???ê???O§_ ¤w????¤??v?ó????¤?¨??±?W§@?ê .???á?s?P?????±????(FROM-50-016) ±H????¤H .·í???^??¤H¤§?±???^±?,??-???¨??I?B¤?¤??ó±?§?¤~?i?H??????§?. 7.7 ???í??¤@ : ¤ì?c¨??y?????í(Form-40-014) ???í??¤G : THE SHIPPING GOODS LIST(Form50-011) ???í??¤T: FINAL CHECK BEFORE SHIPMENT (Form70-001) ???í???| : MOLD DRAWING ACKNOWLEDGEMENT(Form50-016)

: ???y ???`?s?? : 02.08.00 8. ???y -Y?H¨??y??¤?????¨?¨?§@¤§?L?{ ,¤u?{?v?N?n??¨??u?y-? ,¨??????N??¤¤?? ,??????¤??ú?q???N?O ?e?W .¤u?{?v°?¤F¨?¤??b?]-p¤W??¨???¤u§?¤W?ù?~??¤???¤??q·l???~ ,??-n¨ó??¨????ì?m??°??i §?.?]?? ,°?¤F-?¤H§??N¤§?~ ,??¨-¤§?z???à¤O,?í?F?à¤O ,?p???à¤O¤??s?é?X§@???????D±`-?-n .§? ¤?·|§_?w-?¤H-^??,????¨?¤§?y-???-n±o¨ì¨????¤-?¤§?X§@¤~?i?H?o?§?X¤?·? . ¤u?{?v?u?h¤??]-p?v?u?h?N??¤@-??L?n±??m ,?°¤u?{?v?b¤u§@¤¤??¨?¤@¨t?C¤§??·?¤??{§??ü¤? . ???b?ê??¤???¤¤,????¨C¨????i?b?u?h¤?§?¨ì???×.??¨S???i?à?b¤????~¤¤??°?±??m???p?ó???I. ?b?o??±??p¤§¤U ,?s?é?X§@????????·|?O§A¤§°??D±o¨ì??¨M .?]?? ,???ꤧ?A?פ??-?w¤§±??ü???w ·|?O§A?b¤u§@¤¤±o?q¤?¤? . ?u?h?O???O?? ,??¤H?O?F???? .??·|?u?h¤?¤§????¤??p???u?h¤§?|?}§ó???ù-? .°?¤F??§?§??N??¤? ?~,?u?h¤§????¤?-?¤H¤§?A?×±N·|?O§A?¨?°¤@-??X??¤§¤u?{?v . -ק?????:
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¤é??: November, 2001 A -???: 01 / 01

:

FAQ
???`?s?? : 01.09.02 -ק?????:
0 ???? :

¤é?? : November, 2001
A -???: 01 / 04

9.2 FAQ to Engineering Department 9.2.1 3D database/2D print:
Q: Why do we need 3D database as well as 2D drawing? A: 3D file is mainly for geometry appearance of part that hard to be defined in 2D print. 2D drawing is mainly for engineering information such as tolerance, use of resin, part number, draft angle, surface finish, revision level, QC dimension balloon ……..

9.2.2 Engineering information:
Q: What information do we need before starting mold design? A: 1) Final database or 2D print 2) Gate location 3) Part tolerance requirement 4) Molding material, supplier, grade number and the shrinkage 5) Surface finish. 6) How many part in one insert 7) Machine layout (tie bar, location ring, nozzle radius…) 8) Water connector size 9) Use of standard component 10) Mold specification

9.2.3 Mold design:
Q: What’s the difference in between preliminary and final mold design? A: Preliminary mold design: The drawing showing the basic design concept. All items in customer’s mold specification will be reflected into the drawing. So, if we do not get the detail information of above item #2 from customer, the preliminary mold design will not be good enough or need to spend additional time communicating with customer again, and re-design. Following that, the schedule will be impacted. Final mold design: The drawing using for mold construction. Since the toolmaker and end user need to use the drawing to build or repair the mold, the final mold drawing will have enough detail such as more section view or BOM for them. If customer would like to have much more detail in each of work piece, it’s necessary to have detail part drawing. Additional cost will be requested. Q: Which software do we use for mold design, mold flow or cutting? A: Mostly we are using Pro/E for file transfer and 3D mold design; STL file for mold flow; AutoCad R14 for 2D mold design and Euclid for NC cutting. We also have UG, Ideas, Solid Works. So, we prefer to receive the native database from end customer. Igs file is still ok but it may have some data lost in transfer comparing with native file. Q: How do we improve the mold design and mold-making schedule? A: The main problem in rapid mold design & making are: 1) Part file with draft angle … If there’s no draft included in the database, we may need extra 4~5 working days to create the solid model by ourselves. If customer request any even minor design changes, we will need another 4~5 working days to re-create a new one according to new changes. 2) Quality of part file ………. Sometimes we notice the part file is not good enough for tooling. The part surface or some feature is not smooth, continue, or even having undercut. We may need 3~4 working days to re-create the file again by Eulid or Pro/E.

:

FAQ
???`?s?? : 01.09.02 -ק?????:
0 ???? :

¤é?? : November, 2001
A -???: 02 / 04

3) Part line approval ………... If we were informed or suggested the part line before we start mold design or it was included in the part file, I estimate it will save 2~3 working days at least for us to clarify the part line or anywhere witness line not allowed with customer. 4) Mold construction ……….. If we have enough technical support such as mold specification, machine layout, material shrinkage, tolerance, gate location, anywhere having undercut and draft angle before we start mold design, it will improve the designing period and quality.

9.2.4 Mold Design Schedule:
Q: When customer provides 2D drawing file, how many days do we need to complete the preliminary mold drawing? How many days do we need to complete the final mold design? A: Preliminary mold design: 2~3 working days (small or medium size) 3~6 working days (larger size, unscrewing, hot runner or complex side action requested) Final mold design: 2 weeks after getting approval to preliminary mold design Detail drawing: 1~2 weeks after getting approval for mold shipment (Customer should provide enough information to us per above item #2. Otherwise, additional timing will be requested.) Q: How much time do we expect to complete all engineering activities before steel cutting? A: less than 1 week (Quoted lead-time at 6 weeks or less) 10 days (Quoted lead-time at 7~9 weeks) 2 weeks (Quoted lead-time more than 10 weeks)

9.2.5 Comments from customer:
Q: What mold design feedback do we need to know or expect from customer? A: 1) Mold base size: it should be fitted into customer’s injection machine. 2) Gate and ejector pins location: customer should approve them because we do not know if they will impact to the part function or cosmetic surface. 3) Part line or any witness line: they may also impact to the part function or cosmetic surface. 4) Mold should be designed according to customer’s tooling specification. 5) Mold construction such as slide action, cooling system, part ejection…… So, even the mold will be run in Ace Plastics, we also would like our customer to approve above point #2, #3 and #4.

9.2.6 Quality control procedure:
Q: Do we have any in-house quality control procedure? Which information do we need to get from customer to complete this procedure? A: 1) We expect to get a list of critical dimensions from customer. 2) If we receive the 2D drawing with critical dimensions at very beginning, we will forward it to design department. The mold designer will pay more attention to the critical or functional area. We may suggest having more cooling, inserts or venting at some of the critical area.

:

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Once we get approval from customer to the mold design, we will forward the critical dimensions to NC, EDM, grinding, fitting, polishing, sampling and inspection departments. Each of department has their standard form to record the incoming and outgoing dimensions. The workshop supervisor will monitor these dimensions. 4) If there are dimensional mistake caused by machine or operators, the project engineer will take a look first to decide either replace the insert or discuss it with our customer to resolve the problem. 5) If it’s necessary to fix it by welding, inserting or impact to the schedule finally, the project engineer will fax or e-mail to our customer for suggestion and getting approval. 6) When mold construction is completed, we will send the critical dimensions (steel size) to sampling department for reference. Then, the sampling supervisor will have enough information to test the mold better especially running the mold with engineering plastic material. 7) After sampling, the project engineer will send the samples to inspection department for critical dimension inspection. This procedure may not avoid some human or machine error. However, we would like to catch any mistake as soon as possible. To complete above procedure, it’s necessary to have our customer’s co-operation to provide 2D print and list of critical dimensions. I understand the workload of our customer but I believe this procedure will save both Ace Mold and our customer many time in engineering after first trial. The estimation to the functional or critical dimensions of a part should be around 5% of total dimensions.

9.2.7 Mold Flow Plastic Advisor:
Q: Do we provide any mold flow analyst service? Which database do we need? Will this service impact to the schedule? How much is this service? A: If we receive the file with STL format, we can use our Mold Flow Plastic Advisor for flow analyst to simulate the temperature different and gas trip area …….. This is a free of charge service we provide to our customer. Although we have this facility, I still think it may be better for our customer to do it in-house. It’s because we are not familiar with their product; functional and cosmetic issues. Our suggestion may not be satisfied to customer’s different department. The time spending in mold flow analyst will not be included into mold design or normal engineering schedule. If the result of mold flow impact to the mold design, the original quoted schedule have to be revised.

:

FAQ
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9.2.8 Steel and heat treatment certificate: Q: What kind of steel we are using? Do we have any qualified steel and head treatment supplier in China? How do we identify the steel? A: P-20
We ordered and directly imported P-20 steel from A Finkl & Sons Co., Chicago to our China plant. It's Hi-Hard P20 premium grade; vacuum arc remelted with HRC 34~38. This steel is better than general P20 grade whatever in quality and hardness. Of course it's little expensive but we believed it's worth for us to provide high quality steel and service to our customer. We ordered the steel in bulk but Finkl provided individual certificate to each piece of steel. When we cut the steel for tooling, we recorded the cert. number for the insert steels that coming from which piece of steel and which part. So, if there is any issue of steel in future, we can chase the steel coming from. In our record, we even know the insert steel was cut at the top or middle of that steel piece.

H-13
We ordered and directly imported H-13 steel from A Finkl & Sons Co., Chicago to our China plant as well. Their grade number is DC-Xtra VAR. (vacuum arc remelted) The steel cutting procedure and record is as same as we did for P20 above.

420SS or 420H(pre-hard)
We ordered the stainless grade steel from either Assab or German Steel. Both company have their own stock and heat treatment facility in China. So they can provide a better quality service to us. In addition to the cert. of steel, we can also provide the cert. of heat treatment to our customer.

S-7
We ordered and directly imported S7 steel from German Steel, Canada. The steel cutting procedure and record is as same as we did for P20 above. Above is the general steel we are using for tooling. We can order other steels such as A2, D2, O1 or M2 from our supplier in HK. They can also provide the cert. of steel for us.

Terrie (Engineering Manager) Issued on June 1999. Modified on March 2001.


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