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焊装车间


焊装车间

汽车厂焊装车间生产工艺流程
车底密封胶 前围 车侧 车顶 车架

OPERATIONS FOR APPLYING STRUCTURAL ADHESIVES, HOTS MELTS, AND BODY SEALERS FOR ASSEMBLING METAL BODY COMPONENTS
Automati

c, Robotic or Manual Part Processing Wheel house Floor Plan Automatic, Robotic or Manual Part Processing Fire wall Cowl Dash / top Shot gun Automatic, Robotic or Manual Part Processing Wheel house outer Front quarter panel Rear quarter panel Fuel tank Automatic, Robotic or Manual Part Processing Bows Rails Automatic, Robotic or Manual Part Processing Side sealing

设备解决方案 可应用于以上所有工艺) (可应用于以上所有工艺)
结构胶粘接
PrecisionFlo packages Ultra-Flo packages Volume Verification Meter packages Pressure Compensator packages Mastic Regulator packages Manual Dispense packages

热熔胶
Gear Meter packages Ultra-Flo packages Pressure Compensator packages Manual Dispense packages

车身胶
PrecisionFlo packages Ultra-Flo packages Volume Verification Meter packages Pressure Compensator packages Mastic Regulator packages Manual Dispense packages

系统总包商
系统总包商
Massiv Die-Form Systems AutoDie International Pico (Progressive Tool) Newcor Lamb Technicon Div Of W. Atlas Paslin Co Thyssen Production Systems Inc Detroit Center Tool Inc. Tesco Engineering Inc Sanyo Machine America Corp Valiant International Inc Clearr Industries Olofstrom Automation Ltd. Kuka Welding Syst & Robotics Key W elder Corporation Excell Enterprises Rumble Automation Inc. Weldmation

地址
300 Edgeley Blvd., Concord, Ont. L4K 3Y3 44 Coldbrook St NW, Grand Rapids, MI 49503 21000 Telegraph Rd, Southfield, MI 48034 1846 N Trumbull Dr, Bay City MI 48708 5663 E 9 Mile Rd, Warren MI 48091 25411 Ryan Rd, Warren, MI 48091 901 Doris Rd, Auburn Hills MI 48326 20101 Hoover St, Detroit MI 48205 4567 Glenmeade Ln, Auburn Hills MI 48326 950 S Rochester Rd, Rochester Hills MI 48307 1511 E 14 Mile Rd, Troy MI 48083 1670 Highwood E , Pontiac MI 48340 2050 Drew Rd., Mississauga, Ontario L5S 1N3 40675 Mound Rdm Sterling Heights, MI 48310 15686 Sturgeon St, Roseville, MI 48066 Fenton, MI 48430 6760 Campobello, Mississauga, Ont. L5N2L8 5332 Falmouth Dr, Troy MI 48098

电话
905-669-7372 616-454-9361 810-353-8888 517-893-9505 810-497-6000 810-758-0200 810-340-8000 313-839-9800 810-340-9100 810-651-5911 810-588-4510 810-745-1200 905-673-7700 810-977-0100 810-778-7700 810-750-1212 905-567-2000 810-879-0515

材料供应商
材料供应商
PPG Lord Industries Inc. Coat-it Inc Of Detroit 3M Automotive Center EFTEC ADCO Henkel Corp Orbseal Inc

地址
27200 Haggerty Rd, Farmington, MI 48331

电话
810-489-5800 810-391-6300 810-827-6853 810-585-3290 800-248-4010 616-372-1610 313-955-7900

35345 Stanley Dr, Sterling Heights, MI 48312 810-826-8360

Essex Specialty Products 1250 Harmon Rd , Auburn Hills, MI 48326 22100 Telegraph Rd, Southfield, MI 48034 Madison Heights, MI 4401 Page Av, Michigan Center, MI 49254 5955 W Main St, Kalamazoo, MI 49009 27223 Northline Rd, Taylor, MI 48180

15400 W oodrow W ilson St, Detroit, MI 48238 313-869-8500

Graco 65:1 King CheckMate

Graco 65:1 King CheckMate / Johnstone 65:1

往复频率比较
Johnstone 65:1 S1M Flow capacity 19.23 cycles / gallon vs. Graco 67:1 Premier Dura-Flo Flow capacity 12.5 cycles / gallon

Graco 67:1 Premier Dura-Flo has 35% Fewer cycles per gallon

空气消耗量比较
SCFM at 3 gallons / minute

Johnstone 65:1 S1M Air consumption @ 3 gallons / minute = 191 SCFM vs. Graco 67:1 Premier Dura-Flo Air consumption @ 3 gallons / minute = 180 SCFM

Graco 67:1 Premier Dura-Flo performs with 6% less air consumption

流量输出比较
Flow @ 18 cycles / minute

Johnstone 65:1 S1M Flow @ 18 cycles / minute = 0.936 gallons / minute vs. Graco 67:1 Premier Dura-Flo Flow @ 18 cycles / minute = 1.44 gallons / minute

Graco 67:1 Premier Dura-Flo has 54% Greater Flow Rate

流量可控计量系统

流量可控计量系统

流量可控计量系统

什么是粘着剂? 什么是粘着剂
Substance capable of holding materials together in a functional manner by surface attachment Equal distribution of loads from one member of a joint to another, allowing more uniform stress distribution May function as a sealant or an insulator Can prevent corrosion in joints and act as vibration dampener

什么是胶? 什么是胶
Used to fill discontinuities in an assembly Fills joints, gaps and cavities between substrates Sealed assemblies must endure thermal, environmental, chemical and joint movement conditions Minimum amount of sealant must seal and perform within service use conditions

为什么要用胶/粘着剂 为什么要用胶 粘着剂
Replace welds Prevent moisture leaks Prevent air leaks Reduce vibration / noise Eliminate dust Eliminate fumes Prevent corrosion

为什么胶型控制很重要
Material savings Weight savings Eliminate manual touch-up Reduce subsequent processing problems Statistical process control

车身装配生产线

焊装车间工艺/解决方案 焊装车间工艺 解决方案

车身结构材料
Steel Steel Aluminum Teo

Steel

Steel

Steel Teo Steel Steel

车底

Wheel House
2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo Ultra VVM Pressure Compensator

Color Key Sealer Adhesive

车底

Floor Pan
2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo Ultra VVM Pressure Compensator

Color Key Sealer Adhesive

前围

Cowl
2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator

Color Key Sealer Adhesive

前围

Firewall
2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator

Color Key Sealer Adhesive

前围

Firewall & Dashtop
2 Packages 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator

Color Key Sealer Adhesive

车侧

Wheel House Outer Front Quarter Panel Rear Quarter Panel Fuel Tank
2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo

Color Key Sealer Adhesive

车顶

Bows
2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator
Color Key Sealer Adhesive

车顶

Rails
2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator

Color Key Sealer Adhesive

车架: 它是怎么组装起来的? 车架: 它是怎么组装起来的?

Side Sealing
2 Packages Per Side 1 adhesive unit 1 sealer unit Graco Solutions PrecisionFlo Gear Meter Ultra-Flo VVM Pressure Compensator

结构粘着胶和车身胶解决方案

PrecisionFlo 挤胶和喷胶系统

结构粘着胶和车身胶解决方案

PrecisionSwirl 计量系统

结构粘着胶和车身胶解决方案

手动系统
挤胶模组 65:1 Checkmate

热熔/温胶系统 热熔 温胶系统
Application temperature up to 162.7 degrees C. Excellent adhesion through oils and contaminants. Seal out noise, dust, water, and gases. Typically 0 - 300% expansion rate.

热熔/温胶系统解决方案 热熔 温胶系统解决方案
机器人
– Gear Meter – UltraFlo – Pressure Compensator

手动
– Manual Dispense

热熔/温胶系统解决方案 热熔 温胶系统解决方案

压力补偿器热熔胶挤胶计量系统

泵供料模组系统

车身胶解决方案

手动系统
挤胶应用模组 65:1 Checkmate

常温供胶泵

300 Gallon Unidrum 常温供胶系统
65:1 King

常温供胶泵

55 Gallon常温供胶系统 5 Gallon常温供胶系统 常温供胶系统 常温供胶系统 65:1 King

Thermo-Flo 供胶泵

55 Gallon 热熔胶供胶系统 65:1 King

5 Gallon热熔胶供胶系统 热熔胶供胶系统


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