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Step motor controller SMC75


Step motor controller SMC75

The compact step motor controller SMC75 is designed for positioning and speed control of stepper motors. The SMC75 can be delivered in a PCB version and

in a housing with the PCB built-in and 2 to 4 pcs. M2 connectors. All kinds of 2-phase, 0 to 3A, stepper motors can be connected. Basic features of the controller are: ? ? ? Serial RS485 position controller Position controller with grafic programming, Canbus, CANopen 402 or DeviceNet Stall detect by means of magnetic encoder with resolution of up to 024 pulses/rev. Option for semi-absolute multiturn encoder A double supply facility is available so that position and parameters are maintained at emergency stop

? ?

Gear mode Option for ?PLC built-in with grafical programming. ? MACmotor protocol so MACmotor and Quickstep motors can be connected on the same RS485 bus ? Command for easy PLC/PC setup and communication ? Power supply 2-48VDC ? Fixed 600 pulses/rev. Built-in ?processor with 8 In/Out that can be configured as inputs, PNP outputs or analogue inputs. RS485 interface for set up and programming. Driver technology is improved as compared to SMD73 and supply voltage is 2-48VDC. When used with the QuickStep motor or mounted on any other step motor the advantages are: ? ? ? De-central intelligence. Simple installation. No cables between motor and driver. Compact. Does not take space in cabinet.

?

Low-cost alternative to separate step or servo motor and driver.

Interface possibilities to the SMC75 controller: ? From PC/PLC with serial commands via 5V serial and RS485. ? Pulse/direction input. Encoder output. ? CANopen, DeviceNet ? 8 I/O, 5-28VDC that can be configured to Inputs, Outputs or analogue inputs ? Future option for Profibus DP, Ethernet, Bluetooth and Zigbee wireless

? ?

SMC75 mounted in housing with M12 connectors


LD0069-05GB Date: 12-6-08

Motors in a network

Accessories
RS485-M2--5 cable for M2, 5pin to RS485 USB. 5m RS485-USB-ATC-820 USB to RS485 adaptor. 0.5m WI000-M2xxAxxN M2, angled female/ male cable can be delivered. See cable datasheet for details. WI000-M2xxTxxN M2, straight female/ male cable can be delivered. See cable datasheet for details. PSU24-075 PSU 24VDC/3.2A, 75W. 85-264VAC DIN Switch-mode power supply. UL/CE approved. DIN rail. HxDxW = 26x00x56mm. PSU48-240. PSU48VDC/5A. 240W. 00-240 VACSwitchmode power supply. UL/CE approved. DIN rail. HxDxW = 26x00x26mm. MacTalk MAC motor Windows software for setup and programming MacRegio Windows software for protocol analyses and understanding. MACCOMM OCX/active x driver for Windows programs

Controller SMC75 and MAC motor in an RS485 or CANbus network

Block Diagram
Bus supply
Power supply connector

P+ 12-48V CVI 12-28V logic P- Ground
Switchmode Power Supply

SMC75 Controller

Motor

1/8 step Driver

Phase A Phase B

2-phase stepper motor

User I/O connector

CVO IO1 IO8

Output source driver

IN1 Analog 1 Digital 1 IN8 Analog 8 Digital 8

16 Bit Microprocessor with Integrated Flash

High speed digital logic array

Serial interface connector

Tx Rx AB+

RS485 driver

Field Bus connector

CAN R
CAN Tranciever

1024 ppr magnetic incremental encoder Optional

CAN L
Optional

Encoder

Specifications
P+ CVI CVI no outMin. Max. Absolute Max. 2 48 2 28 32 95 @24VDC 0 3 3 Unit VDC VDC mA A RMS VDC VDC VDC VDC mA

A+ AB+ B-

RS422

Optional

TT2140GB

put activated

Motor Current Input Logic Low Input Logic High Output Logic High Analogue Input Output Current

-0.5 0.9 .9 2 0 28 28 5 32 32 32 350*

2

*Totally max. 800 mA for all 8 outputs active.

Setup and programming with software MacTalk

MacTalk introduction
The MacTalk software is the main interface for setting up the QuickStep motor for a specific application. The program offers the following features: ? Choice of the operating mode of the QuickStep motor. ? Changing main parameters such as speed, motor current, zero search

type, etc. ? Monitoring the actual motor parameters in real time, such as supply voltage, input status, etc. ? Changing protection limits such as position limits. ? Saving all current parameters to disc. ? Restoring all parameters from disc. ? Saving all parameters permanently

in the motor. ? Updating the motor firmware or MacTalk software from the internet or a file. The main window of the program changes according to the selected mode, thus only showing the relevant parameters for operation in the selected mode.

Command toolbox description
The toolbox used for the programming covers 4 different command types. The idea for the commands - is to have an easy access to the most common functions in the motor. Some functions seems to be missing by the first sight but the botton “Set register in the QuickStep motor” or “Wait for a register value before continueing” gives direct access to +50 registers down in the basic QuickStep motor such as the gear ratio or the actual position register. In total this gives a very power full programming tool since >95% of a typical program can be build using the simple command icons and the last part is optained by accessing the basic motor registers directly. Below is a short description of all 4 command icons.

3

Connections, housing version
Versions with positioning and speed control:
QUICKSTEP M2 connector overview #MIS23xAzM2N075 MIS23xAzM3N075 #MIS23xAzM4N075 MIS23xAzM5N075 MIS23xAzM6N075 #MIS23xAzM7N075 M2 Pin  M2 Pin 2 M2 Pin 3 M2 Pin 4 M2 Pin 5 M2 Pin 6 M2 Pin 7 M2 Pin 8 M2 connector solder terminals M2 cables 5m. CANOpen/ DeviceNet RS485 Male 5pin Female 5pin X X X X CAN_SHLD CAN_V+ CAN_GND CAN_H CAN_L WI008-M2F5SS IO-4/RS485 Female 8pin X X X X X X IO IO2 IO3 GND IOB+ (RS485) A- (RS485) IO4 CVO (Out) WI008M2M8SS WI000M2M8T05N IO5-8 Female 8pin Power Male 5pin X X X X X X X X X X IO5 P+ (2-48VDC) IO6 P+ (2-48VDC) IO7 PGND IOCVI (2-28VDC) PIO8 CVO (Out) WI008WI008M2M8SS M2F5SS WI000WI000M2M8T05N M2F5T05N M2 connectors 2 3 3 4 4 4 Function RS485, 4IO 2xRS485, 4IO RS485, 8IO 2xRS485, 8IO CANOpen, RS485 8IO Devicenet, RS485 8IO

B+ (RS485) A- (RS485) B+ (RS485) A- (RS485) GND WI008M2M5SS WI006-M2F5S05R WI000M2M5T05N

# : Only > 50 pcs order . x: : Nm, 2:.6Nm, 3: 2,5Nm. z: : 6,35mm shaft 3:0,0mm shaft (only if x=3)
# SMC75A1M2
RS485 serial communication and few local I/O. SMC75A1M3 RS485 serial communication in network. Up to 32 MAC and SMC75 on the same network. Few local I/O.

# SMC75A1M4 RS485 serial communication and many local I/O.

PWR

PWR

PWR

RS485

I/O5-8

I/O1-4 RS485

I/O1-4 RS485

I/O1-4 RS485

SMC75A1M5 RS485 serial communication in network. Up to 32 MAC and SMC75 on the same network. Many local I/O.

SMC75A1M6 SMC75A1M7
RS485 and CANOpen/Devicenet operation. Many local IO.

PWR:
PWR PWR

5 pin male

RS485: 5 pin female
I/O5-8 RS485 I/O5-8

CAN:

5 pin male

I/O1-4 RS485

I/O1-4 RS485

I/O1-4: 8 pin female I/O5-8: 8pin female
TT2200GB

5-pole connector Pin no. Color  Brown 2 White 3 Blue 4 Black 5 Grey

Motor: 5pin female

2 1 5 3
PWR

4
I/O5-8

RS485

PWR:

5 pin male

RS485: 5 pin female I/O1-4: 8 pin female I/O1-4 RS485 I/O5-8: 8pin female

TT2228GB

8-pole connector Pin no. Color  White 2 Brown 3 Green 4 Yellow 5 Grey 6 Pink 7 Blue 8 Red

4

Connections, PCB version
Motor Connections

B- B+ A- A+
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

CAN

CAN_H CAN_L V+ GND

1 2 3 4 5 6

1

P+ CVI P-

2

3

Above is shown the connections to the various connectors of the SMC75 PCB board.

Note that GND and P- are connected together internally.

Above is shown generation 2 connector for future and special purposes.

Please contact JVL for further information 5

Special Functions
Pulse/direction to 4 drives
Driver SMC75
O1-O2 O3-O4 O5-O6 O7-O8

Receive pulse/direction or incremental signal from external source
Motor
Pulse

Encoder counter output
SMC75
06 A

SMC75

PLC

Indexer Direction In 1 In 2
A

N
07 B

S
08 Index
TT2232GB

Encoder
TT2230GB

B
TT2231GB

The 8 outputs can be used to generate pulse/direction for up to 4 drivers. This can be used for accurate syncronization of two or more motors, based on the same source signal.

Pulse/direction or encoder can be connected. Thereby speed or position can be controlled proportional to the signal properties. Electronic gearing is possible in the range /32767 to 32767.

If a magnet is mounted on the rear end of the motorshaft and this is placed in close distance to the SMC75 PCB, a 023 pulses/rev. incremental A, B, index signal will be available on 3 of the output pins. Encoder position will also be available at an internal register and can be used in a PLC program.

Accessories SMC75xxWxx models
WG0905 WG090 WG005 WG00 Power cable 5m 3x0.75 shield 3.9 ?6mm Power cable 0m 3x0.75 shield 3.9 ?6mm IO and CANopen cable 5m 6xAWG28’ shield ?6mm IO and CANopen cable 0m 6xAWG28’ shield ?6mm

Recommended motors
JVL offers a wide range of high quality, high torque stepper motors, suitable for use with the Stepper Motor Controller SMC75. Below are shown the most commonly used stepper motors from the JVL range of motors. Motors from other Features ? Highest torque density rating in the industry ? High torque-to-inertia for faster start and stop ? Rugged design and long life bearings Stepper Motors MST 230, 231, 232 and 233. 0.48 to 2.1 Nm ? High power, cooler running, rare-earth magnet design ? Exposed-lamination housing, optimized for high torque and smooth, accurate microstepping ? Standard NEMA23 mounting Stepper Motors MST340, 341 and 342. 3.0 to 7.2 Nm ? Facilities for encoders, double shaft, different shaft types, etc. ? High axial and radial shaft load ? Cost-effective alternative to servo motors ? Low Noise ? Option for planetary gearhead 6 suppliers can also be delivered. For further information ask for technical datasheets.

Stepper Motors MST170, 171, 172, 173 and 174. 0.07 to 0.46Nm

Connections to motors
Connection of JVL and MAE motors (parallel). Type MST23x/ MST34x and HY200-xxxx-xxx-x8
Black A+ Black / White Orange / White A+ Black (White 17xx)

Connection of JVL and MAE 4 wire motors. Type MST17x and HY200-xxxx-xxx-x4

Driver

Driver

AB+

Orange Red B B

AB+

Orange (Yellow 17xx) Red (Red 17xx)

A B

B-

Red / White Yellow / White Yellow

B-

Yellow

(Blue 17xx)

Connection of JVL and MAE motors (serial). Type MST23x/ MST34x and HY200-xxxx-xxx-x8
Black A+ Orange/White Black/White

Connection of Zebotronics motor Type : SMxxx.x.xx.x (8 terminals)
1 A+ 3 2 Brown Black White

Driver

B+

Red

Driver

A-

Orange

A B

A B

AB+

4 5

Red Blue

A B

A B

BYellow

Red/White Yellow/White

B-

7 6 8

Yellow Gray Green SM56.x.xx

SM87/SM107/168.x.xx

Connection of MAE motor (unipol.) Type HY200-1xxx-xxxxx6
( Motor in unipolar model - 6 wires ) White

Connection of Zebotronics motor Type : SMxxx.x.xx.x (4 terminals)
Black 1

A+

A+ White/ Green White/ Red

Driver

B+

Black

Driver

A-

Green

A B

A B

AB+

Green 2 Red 3

A B

B-

Red

B-

White 4

TT2229GB

7

Ordering Information
SMC75 selection chart SMC Stepmotor controller 75 Version 3ARMS 2-48VDC with 8IOA and optional CANopen/DeviceNet and encoder 85 Version 2-60VDC with 8IOA and optional CANopen/DeviceNet and encoder A PCB 3ARMS (default) B PCB 6ARMS C PCB 9ARMS  Hardware version . (default) 2 Hardware version 2 All M to M7 and Wx are housing versions with  additional m2 5 pin male connector for the motor output (mounted on the side of the box) M M2 3 pcs. 5pin male (power), 8 pin female (RS485, IOA -4), 5 pin female (RS485). M2 M2 2 pcs. 5 pin male (power). 8 pin female (RS485, IOA -4). M3 M2 3 pcs. 5 pin male (power), 8 pin female (RS485, IOA -4), 5 pin female (RS485) M4 M2 3 pcs. 5 pin male (power), 8 pin female (RS485, IOA -4), 8 pin female (5V serial, IOA5-8) M5 M2 4 pcs. 5 pin male (power), 8 pin female (RS485, IOA -4 ), 5 pin female (RS485), 8 pin female (5V serial, IOA 5-8). M6 M2 4 pcs. CANopen. 5 pin male (power), 8 pin female (RS485, IOA -4), 8 pin female (5V seriel, IOA 5-8), 5 pin male (CAN) M7 M2 4 pcs. DeviceNet. 5 pin male (power), 8 pin female (RS485, IOA -4), 8 pin female (5V serial, IOA 5-8), 5 pin male (Device) WA 2 pcs. PG2 cable Glands M2x.5 and no cable mounted (Rear end mounted) No fieldbus (Default) WC 2 pcs. PG2 cable Glands M2x.5 and no cable mounted (Rear end mounted) Fieldbus CANopen WD 2 pcs. PG2 cable Glands M2x.5 and no cable mounted (Rear end mounted) Fieldbus DeviceNet AA No fieldbus (Default) Only PCB AC Fieldbus CANopen. Only PCB AD Fieldbus DeviceNet. Only PCB H Magnetic encoder chip H2 Magnetic encoder chip 2 mounted. 256x4=024 counts (AS5040) -05 cable lenght in m. Only Wx models. Mounted with pc. WG0905 and  pc. WG005 SMC 75 A  M4 H2 Examples SMC 75 A  Steppermotor controller only PCB. No housing and encoder chip SMC 75 A  AC Steppermotor controller only PCB, CANopen. No housing and encoder chip SMC 75 A  AA H2 Stepper motor controller only PCB with magnetic encoder chip type H2 mounted. No housing SMC 75 A  AC H2 Stepper motor controller only PCB with Fieldbus CANopen and magnetic encoder chip type H2 mounted. No housing SMC 75 A  M7 Stepper motor controller in a box with connector M7 and Devicenet. SMC 75 A  M6 H2 Stepper motor controller in a box with connector M6 and Canopen and H2 magnetic encoder.

SMC75 PCB Board
Max. 21 (allow additional 12 mm for cable)

Dimensions, SMC75 in Housing
36.0

(All dimensions in mm). 4 x ?5.0 ?66.67

Max.3.5
14.33 17.91

26.42 23.52

17.91

0

26.42 17.91 14.33

26.42

44

26.42 23.52
47 ± 0.2

60.0

0

0

17.91 23.52 26.42
26.42
17.91 14.33
17.91
23.52 26.42

14.33 17.91
Type

54.5 Length ±2mm SMC75Ax 65 Length including connector and plug 109

47 ± 0.2 56.4

26.42 0

All dimensions in mm Tolerance +/- 0.1mm

TT2226GB

JVL Industri Elektronik A/S Blokken 42 DK-3460 Birker?d, Denmark Tel: +45 4582 4440 Fax: +45 4582 5550 E-mail: jvl@jvl.dk www.jvl.dk

Mounting: Use standard M3 screws with ?6 mm heads to avoid collision with components on the PCB. Note that there are components on both sides of the PCB. Use min. 4 mm spacer.

8

56.4

17.91

66.0


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