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P&G IRIS Quality Control Plan


Document ID:
Product Part Number/Revision: Product Name/Description:

GZ-IIP-2009-0477 Series Incoming
Machine, Device, Tools

ID

Process Name/Operati

on Description

Process Step

N/A

Cosmetic

1

Resin Incoming Inspection(6026695, PP,Basell,MoplenRP348N,Natural )

Melt Flow Meter Platform Balance N/A

MFR Inspection

Weight Test

Check COC

EDX-720

ROHS Test

N/A

Cosmetic

2

Resin Incoming Inspection(6026696, PP,Huntsman,AP6106HS,Natural ) Melt Flow Meter N/A

MFR Inspection

Check COC

EDX-720

ROHS Test

N/A

Cosmetic

3

Resin Incoming Inspection(6026697, Atmer 7325)

N/A

Check COC

EDX-720

ROHS Test

N/A

Cosmetic

4

Resin Incoming Inspection(6026698,9665-BU-80 )

N/A

Check COC

EDX-720

ROHS Test

N/A

Physical Properties

5

Carton Incoming Inspection(6027066,Carton,21*1 5*16 Inch)

N/A

Cosmetic Inspection

Tape

Dimension Inspection

Caliper

Thickness Test

Loadometer

Weight Control

N/A

Physical Properties

6

Polybag Incoming Inspection(1028624,Polybag 550*350*700mm) N/A Cosmetic Inspection

Tape

Dimension Inspection

N/A

Physical Properties

7

Label Incoming Inspection(1028336,PG, Label 150*100mm, Special) Cosmetic Inspection

N/A

Tape

Dimension Inspection

Revision History
Revisi on 0
1

Change History First Release The carton 6027066 add weight control and add NWQS No. to all the work instruction and

P&G IRIS Quality Control Plan
Revision/DCO:
Implementation Date: Other:
Characteristics CTQ Requirement 1. Check the manufacturer is Basell, and the supplier is Kinsang/NHH; 2. Check Npro P/N is 6026695; Visual Inspection 3. Check material description is PP,Basell,Moplen-RP348N,Natural; 4. Batch No or Lot No MFR Value: 11g/10min+/15%@230degree C, 2.16kgf ≥25kg Material No., Material description; Lot Number, Test by Melt Flow Meter Measure by Platform balance Visual Inspection 1 time per batch 1bag Every 10 bags Evaluation Technique Sample Size Frequency

1 Jul 27,2009 N/A

1bag

per batch

1 time

per batch

Cd+Pb+Hg+Cr≤50, Br≤300

Test by EDX-720

1 time

per batch

1. Check the manufacturer is Flint Hills, and the supplier is Ashland; 2. Check Npro P/N is 6026696; 5 bags 3. Check material description is PP,Huntsman,AP6106-HS,Natural; Visual Inspection 4. Batch No or Lot No per batch

5. Resin have no smudge allowed or other visual defect; 6. Check if the incoming is in conformity to the sample, including color and shape. MFR Value: 111g/10min@230degree C, 2.16kgf Material No., Material description; Lot Number, Test by Melt Flow Meter Visual Inspection 1 bag

1 time

per batch

1 time

per batch

Cd+Pb+Hg+Cr≤50, Br≤300

Test by EDX-720

1 time

per batch

1. Check the manufacturer is Croda, and the supplier is Xiangfa; 2. Check Npro P/N is 6026697; Visual Inspection 3. Check material description is Atmer 7325; 4. Batch No or Lot No Material No., Material description; Lot Number Visual Inspection 1 time per batch 1bag Every 10 bags

Cd+Pb+Hg+Cr≤50, Br≤300

Test by EDX-720

1 time

per batch

1. Check the manufacturer and the supplier are all Polyone; 2. Check Npro P/N is 6026698; 3. Check material description is 9665-BU-80; 4. Batch No or Lot No Material No., Material description; Lot Number Visual Inspection 1 time per batch Visual Inspection 1bag Every 10 bags

Cd+Pb+Hg+Cr≤50, Br≤300

Test by EDX-720

1 time

per batch

1.Check the Manufacturer and supplier are all Wan Guo Zhi Ye; 2. Check Nypro Part Number is 6027066; 3. No crack, soggy or other visual defect; 4. Batch No or Lot No; 5. Quantity.

Visual Inspection

1bundle per batch

1. Production have no crack, smudge allowed or other visual defect; 2. Check if the incoming is in conformity to the sample.

Visual Inspection

S-2, Zero Defect

Dimension: 21*15*16+/-0.5inch

Measure by Tape

5pcs per batch, Zero Defect

Thickness: 6+/-1mm

Measured by Caliper

1pcs per batch

0.97+/-0.05kg

Measured by Loadometer

5pcs per batch

1.Check the Manufacturer and supplier are all Jia Yu Le or He Cheng; 2. Check Nypro Part Number is 1028624; 3. No broken, damage or other visual defect 4. Batch No or Lot No

Visual Inspection

5cartons per batch, Zero Defect

1. Production have no crack, smudge allowed or other visual defect; 2. Check if the incoming is in conformity to the sample.

Visual Inspection

S-2, Zero Defect

550*350*700+/-10mm

Measured by Tape

5pcs per batch, Zero Defect

1.Check the Manufacturer and supplier are all Qiang Ya Da; 2. Check Nypro Part Number is 1028336; 3. No crack, smudge allowed to the packing and no product out of bag or other visual defect; 4. Batch No or Lot No; 5. Quantity.

Visual Inspection

5cartons per batch, Zero Defect

1. Production have no crack, smudge allowed or other visual defect; 2. Check if the incoming is in conformity to the sample.

Visual Inspection

C=0, AQL0.65

150*100mm+/-5mm

Measured by Tape

5pcs per batch, Zero Defect

Prepared By Leo Xiao Leo Xiao
Prepared By :__Leo Xiao_______________________ Approval Signatures: Date : _Jul 27,2009________________________

d NWQS No. to all the work instruction and

ity Control Plan
Effective Date:
Customer Manufacturer (Plant Location):
Methods Control Method Record Deviation Response

Jul 27,2009 P&G Basell, Flint Hills, Croda,Polyone, Wan Guo,Jia Yu Le ,Qiang Ya Da

GZ-HF-2009-0035: IQC INSPECTION RECORD Refer to IQC WI: GZ-IM-20090182

Refer to GZ-PROC-2005-0056: Incoming Material Inspection Procedure

RoHS Analyiss Report

If the test result is inconclusive or rejected, SQE needs to hold this batch of material and send the samples to NTJ chemistry lab for further confirmation.

GZ-HF-2009-0035:

Refer to GZ-PROC-2005-0056:

GZ-HF-2009-0035: IQC INSPECTION RECORD Refer to IQC WI: GZ-IM-20090183

Refer to GZ-PROC-2005-0056: Incoming Material Inspection Procedure

RoHS Analyiss Report

If the test result is inconclusive or rejected, SQE needs to hold this batch of material and send the samples to NTJ chemistry lab for further confirmation.

GZ-HF-2009-0035: IQC INSPECTION RECORD Refer to IQC WI: GZ-IM-20090180

Refer to GZ-PROC-2005-0056: Incoming Material Inspection Procedure

RoHS Analyiss Report

If the test result is inconclusive or rejected, SQE needs to hold this batch of material and send the samples to NTJ chemistry lab for further confirmation.

GZ-HF-2009-0035: IQC INSPECTION RECORD Refer to IQC WI: GZ-IM-20090426

Refer to GZ-PROC-2005-0056: Incoming Material Inspection Procedure

RoHS Analyiss Report

If the test result is inconclusive or rejected, SQE needs to hold this batch of material and send the samples to NTJ chemistry lab for further confirmation.

Refer to IQC WI: GZ-IM-2009-0030

GZ-HF-2009-0035: IQC INSPECTION RECORD

Refer to GZ-PROC-2005-0056: Incoming Material Inspection Procedure

Refer to IQC WI: GZ-IM-2009-0329

GZ-HF-2009-0035: IQC INSPECTION RECORD

Refer to GZ-PROC-2005-0056: Incoming Material Inspection Procedure

Refer to IQC WI: GZ-IM-2009-0113

GZ-HF-2009-0035: IQC INSPECTION RECORD

Refer to GZ-PROC-2005-0056: Incoming Material Inspection Procedure

Prepared By

Date June 26,2009 Jul 27,2009

:__Leo Xiao_______________________ : _Jul 27,2009________________________

Approved By :_________________________ Date:_________________________


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