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Fununctional Logic (FL)
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404 Revision:1

FUNCTIONAL LOGIC (FL) PW Generation Unit

(OSM-A)

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

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Functional Logic (FL)
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404 Revision:1

Author Title Automation Engineer Name / Signature Jacky.Liang Company BWT Date 2014.06.19

Approved by Title Project Manage Name / Signature Company BWT Date

Revision history Revision 0 1 Change First issue After SAT Date 2014.06.19 2015.02.5 Initials JL LW

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

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Functional Logic (FL)
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404 Revision:1

Plant description Manufacturer: Type: BWT Pretreatment + OSMOTRON A Select 6000

Date of manufacturing: P+I Diagram - Nbr:

2014 01DM01

Main parts of plant:

MMF Softener Reverse Osmosis (RO) select Elektrodeionisation (SEPTRON) select

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result

Verification Date/Visa

General PS360.30.1 bar Contact (4,5) PS PSAL SP1 all all 5s Pressure Instrument Air Pretreatment Pressure Instrument Air Pretreatment too low

PS270.30.1

bar

Contact (4,5)

PS PSAL SP1 all all 5s

Pressure Instrument Air OSMOTRON Pressure Instrument Air OSMOTRON too low

Pre LT360.1.1 % 0 100 20 70 90 95 LT LI LSAL LSL LSH LSAH SP1 SP2 SP3 SP4 all all all all all all all all 1s 1s 1s 1s Level Raw Water Tank Level RW Tank too low Level RW Tank low Level RW Tank high Level RW Tank too high

LS360.1.1

-

Contact

LS LSAH SP1 all all 10s

Level Switch Raw Water Tank Level Switch Raw Water Tank too high

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result

Verification Date/Visa

LS360.4.1

-

Contact

LS LSAL SP1 P360.4.1 On 10s

Level NaClO Dosing Tank Level NaClO Dosing Tank too low, > Dry Run Protection P360.4.1 -

LS360.5.1

-

Contact

LS LSAL SP1 P360.5.1 On 10s

Level PAC Dosing Tank Level PAC Dosing Tank too low, > Dry Run Protection P360.5.1 -

PT360.1.1

bar

0,0

10,0

PT

PI PC

Pressure RW Pump Outlet Controlled Variable for P360.1.1 SP1
Demand Feedwater -> SpecLogic OSM, No.10

0.3

PSAL

60s

Pressure RW Pump Outlet too low

91 7,0 PSAH SP2 all

all all 1s Pressure RW Pump Outlet too high

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result

Verification Date/Visa

PT360.1.2

bar

0,1

10,0

PT

PI PC

Pressure Backwash Pump Outlet Controlled Variable for P360.1.2 SP1 SP2 all P360.1.2 On all 60s 1s Pressure Backwash Pump Outlet too low Pressure Backwash Pump Outlet too high

0.1 6,0

PSAL PSAH

TT360.1.2

°C

0,0

100,0 50

TT

TI TSAH SP1 all all 60s

Temperature Exchanger Outlet Temperature Exchanger Outlet too high

QE270.4.1

ppm

0,5

8,9 3,0

QE

QI QSAH SP1 31 all 300s

Soft Water hardness Soft Water hardness too high

QE270.8.1

ppm

0,0

5,0 5

QE

QI QSAH SP1 31 all 60s

Chlorine Analyzer Value Chlorine Analyzer Value too high

QE270.7.1

0.0

100 5

QE

QI QSAH SP1 31 all 60s

RO inlet SDI Value RO inlet SDI Value too high

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result Flow Backwash

Verification Date/Visa

FIT360.1.2

m3/h

0,0

30,0

FT

FI

QE270.11.1

mV

0.0

1000.0 600

QE

QI QSAH SP1 P270.5.1 On 300s

RO inlet ORP Value RO inlet ORP Value too high

RO/SEPTRON PT270.5.1 bar 0,0 10,0 0,1 0.2 PT PI PSAL PSH SP2 SP1 31 32 33 6.0 PSAH SP3 all P270.5.1 On 1 1 1 all 1s 60s 90s Pressure RO Inlet Pressure RO Inlet low Transition T1.2 Transition T1.2 Transition T1.2 Pressure RO Inlet too high

PT270.5.4

bar

0,0

40,0 2,0 18.0

PT

PI PSAL PSAH SP3 SP4 31 all P270.5.1 On all 60s 1s

Pressure HP Pump Outlet Pressure HP Pump Outlet too low Pressure HP Pump Outlet too high

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result

Verification Date/Visa

TE270.5.2

°C

0,0

100,0 30 80,0 81,0 88.0

TT

TI TSL TSH TSH TSAH SP1 SP2 SP3 SP4 32 32 32 all 5 4 3 all 10s 30min 10s 10s

Temperature SIP RO Transition T5.6 Transition T4.5 Transition T3.4 Temperature SIP RO too high

TT270.5.1

°C

0,0

100,0

TT

TI TC

Temperature SIP RO/RO+SEPTRON Controlled Variable for V270.5.1.1 SP4 all all 10s Temperature SIP RO/RO+SEPTRON too high

90,0

TSAH

QE270.12.1

pH

0,0

14,0 5 10,0

QE/QT

QI QAL QAH SP1 SP2 all all all all 120s 120s

pH RO Inlet pH RO Inlet low pH RO Inlet high

FT270.5.1

m3/h

0

10

FIT

FI

Flow RO Inlet

FIT270.5.2

l/h

0

3000

FIT

FI FC

Flow RO Concentrate Controlled Variable for V270.5.10

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result Flow SEPTRON Inlet Controlled Variable for P270.5.1

Verification Date/Visa

FIT 270.6.1

l/h

0

8000

FT

FI FC

1500

FSAL

SP1

32 all 33 120s Flow SIP RO/RO/SEPTRON too low

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result

Verification Date/Visa

PT270.6.1

bar

0,0

10,0 0,2 5,0 6,0

PT

PI PSAL PSH PSAH SP1 SP2 SP3 31 31 all SEPTRON On P270.5.1 On all 10s 0s 1s

Pressure SEPTRON Inlet Pressure SEPTRON Inlet too low Pressure Limitation P270.5.1 Pressure SEPTRON Inlet too high

QE270.5.1

?S/cm

0,0

20.0 15,0 20.0

AE/AT

AI ASL ASAH SP1 SP2 31 31 3 SEPTRON On 60s 30s

Conductivity RO Outlet Transition T3.4 Conductivity RO Outlet too high

FIT270.6.2

l/h

0

2000 150

FT

FI FSAL SP1 P260.6.1 on 90s

Flow SEPTRON Concentrate Flow SEPTRON Concentrate too low

PT270.6.2

bar

0,0

10,0 0,2 6,0

PT

PI PSAL PSAH SP1 SP2 31 all SEPTRON On all 30s 1s

Pressure SEPTRON Concentrate Pressure SEPTRON Concentrate too low Pressure SEPTRON Concentrate too high

PDIY270.6.1

bar

n.a

n.a

0.5

PDI PDC

Difference Pressure PT270.6.1-PT270.6.2 Controlled Variable for P270.6.1

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result Conductivity SEPTRON Concentrate Controlled Variable for V270.6.5

Verification Date/Visa

QE270.6.2

?S/cm

0

1000

QE/QT

QI QC

350 320 900

ASH ASL AAH

SP2 SP3 SP1

31 31 31

SEPTRON On SEPTRON On SEPTRON On

1s 1s 30s

Open V270.6.5 Close V270.6.5 Conductivity SEPTRON Concentrate high

ET270.6.11

V

0

100

EI

Voltage SEPTRON B270.6.1

ET270.6.12

A

0,0

25,0

EI EC 5,0 EAL SP1 31 SEPTRON On 300s

Current SEPTRON B270.6.1 Actuating Signal for Current SEPTRON Current SEPTRON low

ET270.6.21

V

0

100

EI

Voltage SEPTRON B270.6.2

ET270.6.22

A

0,0

25,0

EI EC 5,0 EAL SP1 31 SEPTRON On 300s

Current SEPTRON B270.6.2 Actuating Signal for Current SEPTRON Current SEPTRON low

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result Pressure OSMOTRON Outlet

Verification Date/Visa

PT270.6.3

bar

0,0

10,0 0,3 4.0

PI PAL PSAH SP1 SP2 31 all SEPTRON On all 30s 10s

Pressure OSMOTRON Outlet low Pressure OSMOTRON Outlet too high

QE270.6.1

?S/cm

0,000

2.000 0,5 0,5 0,8

AE/AIT

AI ASL AAH ASAH SP1 SP2 SP3 31 31 31 4 6, 8 6, 8 10s 30s 20s

Conductivity OSMOTRON Outlet Transition T4.5 Conductivity OSMOTRON Outlet high Conductivity OSMOTRON Outlet too high

TE270.6.1

°C

0,0

100,0 25,0 35,0

TT

TI TSH TAH SP1 SP2 31 31 8 6,8 10s 10s

Temperature OSMOTRON Outlet Transition T8.9 Temperature OSMOTRON Outlet high

TT270.6.2

°C

0,0

100,0 30,0 80,0 81,0 86,0

TT

TI TSL TSH TSH TSAH SP1 SP2 SP3 SP4 32 32 32 all 5 4 3 all 10s 30min 10s 10s

Temperature SIP RO+SEPTRON Transition T5.6 Transition T4.5 Transition T3.4 Temperature SIP RO+SEPTRON too high

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Functional Logic (FL) Instrumentation List
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Measuring Range 4mA 20mA

Revision:1

P+I Diagram No.

Meas.-Unit

Limit value

Local

Function

Log

SPNo. SQ

Enable
Step

Delay

Description Result Level NaHSO3 Dosing Tank

Verification Date/Visa

LS270.11.1

-

Contact

LS LSAL SP1 all all 10s

Level NaHSO3Dosing Tank too low, -> Dry Run Protection P270.11.1

LS270.12.1

-

Contact

LS LSAL SP1 all all 10s

Level NaOH Dosing Tank Level NaOH Dosing Tank too low, > Dry Run Protection P270.12.1 -

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Functional Logic (FL) Controller
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Parameter
Controller for (PID-No)

Revision:1

Direction
P-Gain I-Time (sec)

D-Time (sec, xx,x) / D-Lag xx,x

Limits Output (Y) Min.(%) Max.(%)

Controlled Variable (X) from (PI Number)

Setpoint (W)

SP No.
SQ

Active Remarks to the function
Step

Verification Result Date/Visa

Pump Feedwater P360.1.1 Direct 1 0,1 n/a 0.0 100.0 PT360.1.1 4,0bar SP1 F360.1.1 On Setpoint Pressure MMF Inlet

P360.1.2

Direct

1,0

0,1

n/a

0.0

100.0

PT360.1.2

1,0bar 1.5bar

SP1 SP2

91 11

all all

Setpoint Pressure MMF Backwashing Setpoint Pressure Softener Regeneration

RO+SEPTRON V270.5.1.1 Direct 1,0 20,0 n/a 0,0 100,0 TT270.5.1 83°C SP1 32 33 15 SP3 32 33 3,4 3,4 5 5 Setpoint Heating RO via ramp of 1°C/min Setpoint Heating RO+SEPTRON via ramp of 1°C/min Setpoint Cooling RO via ramp of 1°C/min Setpoint Cooling RO+SEPTRON via ramp of 1°C/min

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Functional Logic (FL) Controller
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Parameter
Controller for (PID-No)

Revision:1

Direction
P-Gain I-Time (sec)

D-Time (sec, xx,x) / D-Lag xx,x

Limits Output (Y) Min.(%) Max.(%)

Controlled Variable (X) from (PI Number)

Setpoint (W)

SP No.
SQ

Active Remarks to the function
Step

Verification Result Date/Visa

6000l/h P270.5.1 Direct 0,1 10,0 n/a 0,0 100,0 FIT270.6.1 100% SP1 31 32,33 70% SP2 31 32 33 100% 70% 30% 30% SP3 SP4 SP5 SP6 31 31 32 33

Capacity 2,3,9,10 Setpoint Flow Start, Rinse 2 4,5,7 6 6 6 8 3-5 3-5 Setpoint Flow Concentrate Rinsing Setpoint Flow Start, Rinse Setpoint Flow after Sanitising via ramp of 2,5%/min Setpoint Flow Operation Setpoint Flow Circulation Setpoint Flow SIP RO Setpoint Flow SIP RO+SEPTRON

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Functional Logic (FL) Controller
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Parameter
Controller for (PID-No)

Revision:1

Direction
P-Gain I-Time (sec)

D-Time (sec, xx,x) / D-Lag xx,x

Limits Output (Y) Min.(%) Max.(%)

Controlled Variable (X) from (PI Number)

Setpoint (W)

SP No.
SQ

Active Remarks to the function
Step

Verification Result Date/Visa

V270.5.10

Direct

0.01

20

n/a

0,0

100,0

FIT270.5.2

200 l/h

SP1

31 32 33

1 1 1 2-7,9,10 6 6 8 3,4 3,4

Setpoint Flow Filling

calculaed (WCF1 75%)

SP2

31 32 33

Setpoint Flow, calculation formula: SP2 = (FIT270.6.1*100/WCF1)- FIT270.6.1

calculaed (WCF2 80%)

SP3 SP4

31 32 33

Setpoint Flow, calculation formula: SP3 = (FIT270.6.1*100/WCF2)- FIT270.6.1 Setpoint Flow SIP RO Setpoint Flow SIP RO+SEPTRON Setpoint Flow SIP RO/SIP RO+SEPTRON If heater is on 0% longer than 10min the temperature is controlled via ramp of 1°C/min between SP4 -SP5

600l/h

1000l/h

SP5

32 5 33

P270.6.1

Indirect

1

10

n/a

0,0

100,0

PDIY 270.6.1

0,5 bar 0,5 bar

SP1 SP2

31 33

4-9 3-6

Setpoint Differential Pressure PDIY270.6.1 = PT270.6.1-PT270.6.2

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Functional Logic (FL) Controller
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Parameter
Controller for (PID-No)

Revision:1

Direction
P-Gain I-Time (sec)

D-Time (sec, xx,x) / D-Lag xx,x

Limits Output (Y) Min.(%) Max.(%)

Controlled Variable (X) from (PI Number)

Setpoint (W)

SP No.
SQ

Active Remarks to the function
Step

Verification Result Date/Visa

B270.6.1/B270.6.2

n/a

n/a

n/a

n/a

0,0

25

fix

18A

SP1

B270.6 On

Only Analog Output Signal

P360.4.1

n/a

n/a

n/a

n/a

0,0

100,0

Fix

30%

SP1

P360.4.1

NaClO Donsing Pump Speed Setpoint

P360.5.1

n/a

n/a

n/a

n/a

0,0

100,0

Fix

30%

SP1

P360.5.1

PAC Donsing Pump Speed Setpoint

P270.11.1

Indirect

0,01

10

n/a

0,0

100,0

Fix

300mV

31

all

ORP Value RO Inlet

P270.12.1

Indirect

0,1

10

n/a

0,0

100,0

Fix

8.3PH

31

2-8

PH Value RO Inlet

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Functional Logic (FL) Alarm Matrix
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Alarm ALARM-MESSAGES Priority 1=Alarm Prio 1 2=Alarm Prio 2 3=Alarm Prio 3 No. Group Verification

Revision:1

Alarm-No.

P+I Diagram No.

Limit

SP

Designation

Result

Date/Visa

General 1 2 3 4 5 10 11 15 E270.0.1 E270.0.1 E270.0.1 E270.0.1 E270.0.1 PS360.30.1 PS270.30.1 E270.0.1 PSAL PSAL SP1 SP1 Manual Mode Active Fuse 24VDC E-Stop Main power closed Fuse 230VAC Pressure Instrument Air Pretreatment too low Pressure Instrument Air OSMOTRON too low Communication-Bus Failure HMI-PLC 3 1 1 3 1 1 1 3

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Functional Logic (FL) Alarm Matrix
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Alarm ALARM-MESSAGES Priority 1=Alarm Prio 1 2=Alarm Prio 2 3=Alarm Prio 3 No. Group Verification

Revision:1

Alarm-No.

P+I Diagram No.

Limit

SP

Designation

Result

Date/Visa

Pretreatment + Softener 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PT360.1.1 PT360.1.1 PT360.1.1 PT360.1.1 LT360.1.1 LT360.1.1 LT360.1.1 LT360.1.1 P360.1.1 LS360.4.1 LS360.5.1 P360.1.2 QE270.4.1 QE270.4.1 LS360.1.1 QE270.7.1 QE270.7.1 QE270.7.1 LSAH SP1 LSAL LSAH SP1 SP4 PSAL PSAH SP1 SP2 Broken Wire Test Value Pressure RW Pump Outlet too low Pressure RW Pump Outlet high Broken Wire Test Value Level Raw Water too low Level Raw Water too high Pump Feedwater Failure Level NaClO Dosing Tank too low Level PAC Dosing Tank too low Pump Backwash Failure Soft Water Hardness too high Electrical Feedback (Testomat fault) Level Switch Raw Tank too high Broken Wire Test Value SDI Value too high 1 3 1 3 1 3 1 1 1 3 3 3 3 3 3 3 3 1

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Functional Logic (FL) Alarm Matrix
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Alarm ALARM-MESSAGES Priority 1=Alarm Prio 1 2=Alarm Prio 2 3=Alarm Prio 3 No. Group Verification

Revision:1

Alarm-No.

P+I Diagram No.

Limit

SP

Designation

Result

Date/Visa

39 40 41 42 43 44 45 46 47 48 49 50 98 99 101 102 103 104 105 106 107

TT360.1.2 TT360.1.2 TT360.1.2 PT360.1.2 PT360.1.2 PT360.1.2 PT360.1.2 QE270.8.1 QE270.8.1 QE270.8.1 FT360.1.2 FT360.1.2 FT270.5.1 FT270.5.1 PT270.5.1 PT270.5.1 PT270.5.1 PT270.5.1 PT270.5.4 PT270.5.4 PT270.5.4 PSAL SP3 PSAL PSAH SP1 SP3 QSAH SP1 PSAL PSAH SP1 SP2 TSAH SP1

Broken Wire Test Value Temperature Exchanger Outlet too high Broken Wire Test Value Pressure Backwash Pump outlet too low Pressure Backwash Pump outlet too high Broken Wire Test Value Soft Water Chlorine Value too high Broken wire Test Value Broken wire Test Value Broken wire Test Value Pressure Inlet RO too low Pressure Inlet RO too high Broken Wire Test Value Pressure Outlet HP Pump too low

3 3 2 3 3 2 1 3 3 1 3 3 3 3 1 3 1 1 1 3 1

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Functional Logic (FL) Alarm Matrix
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Alarm ALARM-MESSAGES Priority 1=Alarm Prio 1 2=Alarm Prio 2 3=Alarm Prio 3 No. Group Verification

Revision:1

Alarm-No.

P+I Diagram No.

Limit

SP

Designation

Result

Date/Visa

108

PT270.5.4

PSAH

SP4

Pressure Outlet HP Pump too high

1

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Functional Logic (FL) Alarm Matrix
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Alarm ALARM-MESSAGES Priority 1=Alarm Prio 1 2=Alarm Prio 2 3=Alarm Prio 3 No. Group Verification

Revision:1

Alarm-No.

P+I Diagram No.

Limit

SP

Designation

Result

Date/Visa

109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129

TT270.5.1 TT270.5.1 TT270.5.1 FIT270.5.2 FIT270.5.2 FT270.6.1 FT270.6.1 FT270.6.1 PT270.6.1 PT270.6.1 PT270.6.1 PT270.6.1 QE270.5.1 QE270.5.1 QE270.5.1 FT270.6.2 FT270.6.2 PT270.6.2 PT270.6.2 PT270.6.2 PT270.6.2 PSAL PSAH SP1 SP2 QSAH SP2 PSAL PSAH SP1 SP3 FSAL SP1 TSAH SP4

Broken Wire Test Value Temperature SIP RO/RO+SEPTRON too high Broken Wire Test Value Broken Wire Test Value Flow SIP RO+SEPTRON too low Broken Wire Test Value Pressure SEPTRON Inlet too low Pressure SEPTRON Inlet too high Analog Output Measurement Failure Test Value Conductivity RO Outlet too high Broken Wire Test Value Broken Wire Test Value Pressure SEPTRON Concentrate too low Pressure SEPTRON Concentrate too high

2 3 2 1 3 1 3 2 1 3 1 1 2 3 2 3 3 1 3 1 1

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Functional Logic (FL) Alarm Matrix
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Alarm ALARM-MESSAGES Priority 1=Alarm Prio 1 2=Alarm Prio 2 3=Alarm Prio 3 No. Group Verification

Revision:1

Alarm-No.

P+I Diagram No.

Limit

SP

Designation

Result

Date/Visa

130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 149 150

QE270.6.2 QE270.6.2 TE270.6.1 TE270.6.1 TE270.6.1 ET270.6.11 ET270.6.12 ET270.6.12 PT270.6.3 PT270.6.3 PT270.6.3 PT270.6.3 QE270.6.1 QE270.6.1 QE270.6.1 QE270.6.1 P270.5.1 FT270.6.2 FSAL SP1 QAH QSAH SP2 SP3 PAL PSAH SP1 SP2 EAL SP1 TSAH SP2

Analog Output Measurement Failure Test Value Analog Output Measurement Failure Test Value Temperature OSMOTRON Outlet too high Test Value Test Value Current SEPTRON low Broken Wire Test Value Pressure OSMOTRON Outlet low Pressure OSMOTRON Outlet too high Analog Output Measurement Failure Test Value Conductivity OSMOTRON Outlet high Conductivity OSMOTRON Outlet too high High Pressure Pump Failure Flow SEPTRON Concentrate too low

3 3 2 3 2 3 3 2 1 3 1 1 2 3 3 2 1 3

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

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Functional Logic (FL) Alarm Matrix
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Alarm ALARM-MESSAGES Priority 1=Alarm Prio 1 2=Alarm Prio 2 3=Alarm Prio 3 No. Group Verification

Revision:1

Alarm-No.

P+I Diagram No.

Limit

SP

Designation

Result

Date/Visa

151 153 154 155 156 158 159 160 170 171 172 174 175 176 177 178 179 180 181

P270.6.1 B270.6 ET270.6.21 ET270.6.22 ET270.6.22 TE270.5.1 TE270.5.1 TE270.5.1 SQ 31 SQ 31 SQ 31 SQ 32 SQ 32 SQ 32 SQ 32 SQ 32 SQ 33 SQ 33 SQ 33 TSAH S1 S3 S4 S1 S3 S4 S5 S6 and Semi Auto S1 S3 S4 SP4 EAL SP1

SEPTOPERM Pump Failure Fuse SEPTRON Test Value Test Value Current SEPTRON low Analog Output Measurement Failure Test Value Temperature SIP RO too high Filling End of Time Start 2 (Prerinse RO) End of Time Start 3 (Prerinse SEPTRON) End of Time Filling End of Time Heating End of Time Sanitising End of Time Cooling 1 End of Time SIP RO finished Filling End of Time Heating End of Time Sanitising End of Time

1 2 3 3 2 3 3 2 1 2 2 1 2 2 3 3 1 2 2

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

24 / 43

Functional Logic (FL) Alarm Matrix
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Alarm ALARM-MESSAGES Priority 1=Alarm Prio 1 2=Alarm Prio 2 3=Alarm Prio 3 No. Group Verification

Revision:1

Alarm-No.

P+I Diagram No.

Limit

SP

Designation

Result

Date/Visa

182 183 221 222 223 231 232 233 234 235 236

SQ 33 SQ 33 QE270.11.1 QE270.11.1 QE270.11.1 QE270.12.1 QE270.12.1 QE270.12.1 QE270.12.1 LS270.12.1 LS270.11.1

S5 S6 and Semi Auto

Cooling 1 End of Time SIP RO+SEPTRON finished Broken Wire Test Value

3 3 1 3 1 3 3 3 3 3 3

QSAH

SP1

RO Inlet ORP Value too high Broken Wire Test Value

QAH QAL

SP1 SP2

pH RO Inlet low pH RO Inlet high Level NaOH Dosing Tank too low Level NaHSO3 Dosing Tank too low

260 261 262 263

QE270.6.2 TT270.6.2 TT270.6.2 TT270.6.2

QAH

SP1

Conductivity SEPTRON Concentrate high Broken Wire Test Value

3 1 3 2

TSAH

SP4

Temperature SIP RO/RO+SEPTRON too high

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

25 / 43

Functional Logic (FL) Control Diagram MMF
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404 Legend: X= Valve physicaly open or aggregate on C= Valve controlled with PID controller
Step number

S= Valve special logic
Step time

Valves
NC NC NC NC NC

Aggregates
Result NaClO Dosing Pump PAC Dosing Pump

Step identification

Verification Date Visa

Raw Water Supply

Step Number

Step Identification

V360.0.1

V360.4.1 V360.2.1 V360.2.4 V360.2.2 V360.2.3 V360.2.5

P360.1.2 P360.1.1 C C C

Backwash Pump Raw Water pump

RW Return Operation Inlet Backwash Outlet Operation Outlet Backwash Inlet Drain

Step Time

MMF Operation Backwash MMF SQ91 Backwash MMF 0 Ready/Inactive 1 Settle down 2 Backwashing 3 Settle down 4 First Filtration 3 15 3 10 X X X X X X S 15 S 11

X

X

see Control Diagram SQ91 Backwash MMF

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

P360.5.1 P360.6.1
S S 11 12

26 / 43

Functional Logic (FL) Control diagramm Softener
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404 Legend: X= Valve physicaly open or aggregate on C= Valve controlled with PID controller S= Valve special logic Valves
NC NC NC Backwash Outlet NC Brine Inlet Valve NC NC NC Fast Rinsing Inlet NC NC NC NC Backwash Outlet NC Brine Inlet Valve NC NC NC Fast Rinsing Inlet NC NC

Revision:1

Aggregates

Verification

Operation outlet

Operation outlet

V270.2.9.3 Salt Tank Valve

Backwash inlet

Backwash inlet

Operation Inlet

Operation Inlet

Backwash Pump

Step number

Fast Rinsing

Step identification

Step time

V270.2.1

V270.2.2

V270.2.3

V270.2.4

V270.2.5

V270.2.6

V270.2.7

V270.2.9

V270.3.1

V270.3.2

V270.3.3

V270.3.4

V270.3.5

V270.3.6

Fast Rinsing

Secend Inlet

Secend Inlet

Result

Date

Visa

V270.3.7

V270.3.9

Master 1-2 2-1 1 2 Regeneration Softener 1 Regeneration Softener 2 X X X X X see Control diagram regeneration softener 1 see Control diagram regeneration softener 2 X X X X X

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

P360.1.2

27 / 43

Functional Logic (FL) Control diagramm Softener
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404 Legend: X= Valve physicaly open or aggregate on C= Valve controlled with PID controller S= Valve special logic Valves
NC NC NC Backwash Outlet NC Brine Inlet Valve NC NC NC Fast Rinsing Inlet NC NC NC NC Backwash Outlet NC Brine Inlet Valve NC NC NC Fast Rinsing Inlet NC NC

Revision:1

Aggregates

Verification

Operation outlet

Operation outlet

V270.2.9.3 Salt Tank Valve

Backwash inlet

Backwash inlet

Operation Inlet

Operation Inlet

Backwash Pump

Step number

Fast Rinsing

Step identification

Step time

V270.2.1

V270.2.2

V270.2.3

V270.2.4

V270.2.5

V270.2.6

V270.2.7

V270.2.9

V270.3.1

V270.3.2

V270.3.3

V270.3.4

V270.3.5

V270.3.6

Fast Rinsing

Secend Inlet

Secend Inlet

Result

Date

Visa

V270.3.7

V270.3.9

Master SQ 11 Regeneration Softener 1 0 1 2 3 4 5 Ready/Inactive Backwash Suction Slow Rinse Fast Rinse Pipe Rinse 10 20 30 30 1 X X X X X X X X X X X X X X X X X X X X X X C C C C

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

P360.1.2

28 / 43

Functional Logic (FL) Control diagramm Softener
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404 Legend: X= Valve physicaly open or aggregate on C= Valve controlled with PID controller S= Valve special logic Valves
NC NC NC Backwash Outlet NC Brine Inlet Valve NC NC NC Fast Rinsing Inlet NC NC NC NC Backwash Outlet NC Brine Inlet Valve NC NC NC Fast Rinsing Inlet NC NC

Revision:1

Aggregates

Verification

Operation outlet

Operation outlet

V270.2.9.3 Salt Tank Valve

Backwash inlet

Backwash inlet

Operation Inlet

Operation Inlet

Backwash Pump

Step number

Fast Rinsing

Step identification

Step time

V270.2.1

V270.2.2

V270.2.3

V270.2.4

V270.2.5

V270.2.6

V270.2.7

V270.2.9

V270.3.1

V270.3.2

V270.3.3

V270.3.4

V270.3.5

V270.3.6

Fast Rinsing

Secend Inlet

Secend Inlet

Result

Date

Visa

V270.3.7

V270.3.9

Master SQ 11 Regeneration Softener 2 0 1 2 3 4 5 Ready/Inactive Backwash Suction Slow Rinse Fast Rinse Pipe Rinse 10 20 30 30 1 X X X X X X X X X X X X X X X X X X X X X X C C C C

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

P360.1.2

29 / 43

Functional Logic (FL) Transitions Washing MMF Filters Operation
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Transition

Revision:1
Verification

Conditions / Functions / Remarks
Result Date/Visa

T0.1

off (inactive) -> Settle Down F360.2.1 Command Operation from Filter BackwashMaster Settle Down F360.2.1 -> Backwashing F360.2.1 Step time reached Backwashing F360.2.1 -> Filling Up F360.2.1 Command Operation from Filter BackwashMaster Filling Up F360.2.1 -> First Filtation F360.2.1 Step time reached

T1.2

T2.3

T3.4

Step Jumps T4.0 First Filtation F360.2.1 -> off (inactive) Step time reached x -> off (inactive) Hardstop Osmotron

T1->4.0

Denotations of names / general Apply for all steps additonally: and Sequence control on AUT (OP)

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

30 / 43

Functional Logic (FL) Transitions SQ11 Regeneration Softener 1
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Transition

Revision:1
Verification

Conditions / Functions / Remarks
Result Date Visa

T0.1

off (inactive) -> Backwash Command Regeneration from Softener 1 Backwash -> Suction Step time reached Suction -> Slow Rinse Step time reached Slow Rinse -> Fast Rinse Step time reached Fast Rinse -> Pipe Rinse Step time reached Step Jumps

T1.2

T2.3

T3.4

T4.5

T4.0

Pipe Rinse -> off (inactive) Step time reached Denotations of names / general

Apply for all steps additonally: and Sequence control on AUT (OP)

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

31 / 43

Functional Logic (FL) Transitions SQ11 Regeneration Softener 2
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Verification Transition

Revision:1

Conditions / Functions / Remarks
Result Date Visa

T0.1

off (inactive) -> Backwash CommandRegeneration from Softener 2 Backwash -> Suction Step time reached Suction -> Slow Rinse Step time reached Slow Rinse -> Fast Rinse Step time reached Fast Rinse -> Pipe Rinse Step time reached Step Jumps

T1.2

T2.3

T3.4

T4.5

T5.0

Pipe Rinse -> off (inactive) Step time reached Denotations of names / general

Apply for all steps additonally: and Sequence control on AUT (OP)

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

32 / 43

Functional Logic (FL) Control Diagram OSMOTRON
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Legend: X= Valve physically open or aggregate on C= Valve/Aggregate controlled with PID controller S= SpecialLogic

Revision:1

Valves
RO Inlet NC Bypass NC Rinsing B NC Rinsing RO NO Control Valve WCF NC Permeate SEPTRON NC Operation NC Rinsing OSMOTRON NO Control Valve PermeateNC NC NC

Aggregates
NaHSO3 Dosing Pump NaOH Dosing Pump

Step time (min)

PW-Tank Inlet PW-Tank Inlet Control Valve Steam Steam

Step number

HP Pump

Step identification

OSM Cycle

Septoperm Pump SEPTRON

Verification Result Date/Visa

V270.6.2A V270.6.2B V270.5.1.1 V270.5.1.2

V270.5.1 V270.5.2 V270.5.5 V270.5.4 V270.5.10 V270.6.1 V270.6.9 V270.6.3 V270.6.5

Master Stand By Balancing Operation OSMOTRON SIP RO SIP RO+SEPTRON 180 15s X X

see Control Diagram SQ31 see Control Diagram SQ32 see Control Diagram SQ33

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

P270.11.1 P270.12.1

V270.6.6

P270.5.1

P270.6.1 B270.6

33 / 43

Functional Logic (FL) Control Diagram OSMOTRON
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Legend: X= Valve physically open or aggregate on C= Valve/Aggregate controlled with PID controller S= SpecialLogic

Revision:1

Valves
RO Inlet NC Bypass NC Rinsing B NC Rinsing RO NO Control Valve WCF NC Permeate SEPTRON NC Operation NC Rinsing OSMOTRON NO Control Valve PermeateNC NC NC

Aggregates
NaHSO3 Dosing Pump NaOH Dosing Pump

Step time (min)

PW-Tank Inlet PW-Tank Inlet Control Valve Steam Steam

Step number

HP Pump

Step identification

OSM Cycle

Septoperm Pump SEPTRON

Verification Result Date/Visa

V270.6.2A V270.6.2B V270.5.1.1 V270.5.1.2

V270.5.1 V270.5.2 V270.5.5 V270.5.4 V270.5.10 V270.6.1 V270.6.9 V270.6.3 V270.6.5

SQ31 Operation OSMOTRON 0 1 2 3 4 5 6 7 8 9 Ready/Inactive Filling Start 1 (Rinsing) Start 2 (Prerinsing RO) Start 3 (Prerinsing SEPTRON) Start 4 (Reserve) Operation Rinsing Circulation Interval Rinsing 3 1 30 30 0 1 60 10 3 X X X X X X X X X X X X X X X X X X X X C X C X C C X C X C X X C X C X C X C X X X X X
S 13 S 13 S 13 S 13 S 13 S 13

C C C C
S S 16 15

C X C X C X C X C X C X

C C

X

C C C

10 Rinsing B

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

P270.11.1 P270.12.1 X X X X X X X X X X X X X X X X X X

V270.6.6

P270.5.1

P270.6.1 B270.6

34 / 43

Functional Logic (FL) Control Diagram OSMOTRON
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Legend: X= Valve physically open or aggregate on C= Valve/Aggregate controlled with PID controller S= SpecialLogic

Revision:1

Valves
RO Inlet NC Bypass NC Rinsing B NC Rinsing RO NO Control Valve WCF NC Permeate SEPTRON NC Operation NC Rinsing OSMOTRON NO Control Valve PermeateNC NC NC

Aggregates
NaHSO3 Dosing Pump NaOH Dosing Pump

Step time (min)

PW-Tank Inlet PW-Tank Inlet Control Valve Steam Steam

Step number

HP Pump

Step identification

OSM Cycle

Septoperm Pump SEPTRON

Verification Result Date/Visa

V270.6.2A V270.6.2B V270.5.1.1 V270.5.1.2

V270.5.1 V270.5.2 V270.5.5 V270.5.4 V270.5.10 V270.6.1 V270.6.9 V270.6.3 V270.6.5

SQ32 SIP RO 0 1 2 3 4 5 6 Ready/Inactive Filling Start Heating Sanitizing Cooling 1 Cooling 2 SQ33 SIP RO+Septron 0 1 2 3 4 5 6 Ready/Inactive Filling Start Heating Sanitizing Cooling 1 Cooling 2 3 1 120 40 120 20 X X X X X X X X X C C X C X C X C X C X X X X X X X C X C X C X C C C C C C X X X X X X X 3 1 120 40 120 20 X X X X X X X X X X X X X X C C C C C C C X C X C X C C C C C X X X X X X

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

P270.11.1 P270.12.1

V270.6.6

P270.5.1

P270.6.1 B270.6

35 / 43

Functional Logic (FL) Transitions SQ31 Operation OSMOTRON
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Verification Transition

Revision:1

Conditions / Functions / Remarks Hardstop Alarm Prio 1 OR OSMOTRON "Off" activated Softstop Alarm Prio 2 OR OSMOTRON "Softstop" activated

Result

Date/Visa

T0.1

Ready/Inactive -> Filling CommandOperation from Master OSMOTRON: OSMOTRON "On" AND Demand PW Generation Unit "On" OR Circulation OR Interval Rinsing Filling -> Start 1 (Rinsing) Pressure PT270.5.1 > PSH (SP2) Start 1 (Rinsing) -> Start 2 (Prerinsing RO) Step Time reached Start 2 (Prerinsing RO) -> Start 3 (Prerinsing SEPTRON) Conductivity Permeate QE270.5.1 < QSL (SP1) Start 3 (Prerinsing SEPTRON) -> Start 4 (Reserve) Conductivity SEPTRON Outlet QE270.6.1 < QSL (SP1) Start 4 (Reserve) -> Operation Step Time reached Operation -> Rinsing Demand PW Generation Unit "Off" Rinsing -> Circulation Step Time reached Circulation -> Interval Rinsing Step Time reached OR Temperature TE270.6.1 > TSH (SP5) Interval Rinsing -> Rinsing B Step Time reached AND Circulation "Off"

T1.2

T2.3

T3.4

T4.5

T5.6

T6.7

T7.8

T8.9

T9.10

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

36 / 43

Functional Logic (FL) Transitions SQ31 Operation OSMOTRON
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Verification Transition

Revision:1

Conditions / Functions / Remarks Hardstop Step Jumps

Result

Date/Visa

T1-10.0

X -> Ready/Inactive Hardstop (Master OSMOTRON -> Balancing) Start 3 (Prerinsing SEPTRON) -> Interval Rinsing Conductivity SEPTRON Outlet QE270.6.1 < QSL (SP1) AND Demand PW Generation Unit "Off" AND Circulation "Off" Circulation -> Start 3 (Prerinsing SEPTRON) Demand PW Generation Unit "On" Circulation -> Rinsing B Circulation "Off" Interval Rinsing -> Start 3 (Prerinsing SEPTRON) Demand PW Generation Unit "On" Interval Rinsing -> Circulation Step Time reached AND Circulation "On" Rinsing B -> Ready/Inactive Step Time reached (Master OSMOTRON -> Balancing) X -> Rinsing B Softstop Filling -> Ready/Inactive Softstop

T4.9

T8.4

T8.10

T9.4

T9.8

T10.0

T2-9.10

T1.0

SQ31 Stop In Program Stop the step time is held. If the field devices are in automatic mode, then the outputs to these devices are set to 0. Program Stop N.A. In Time Stop the time is held and the outputs, which are in relation to the sequence control stay in the last step. Step Time Stop MAN

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

37 / 43

Functional Logic (FL) Transitions SQ32 SIP RO
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Verification Transition

Revision:1

Conditions / Functions / Remarks Hardstop Alarm Prio 1 OR OSMOTRON "Off" activated Softstop Alarm Prio 2 OR OSMOTRON "Softstop" activated

Result

Date/Visa

T0.1

Ready/Inactive -> Filling CommandSani from Master OSMOTRON: OSMOTRON "On" AND preselection SIP RO AND button Start activated Filling -> Concentrate Rinsing Pressure PT270.5.1 > PSH (SP2) Concentrate Rinsing -> Heating Step Time reached Heating -> Sanitizing TE270.5.1 > TSH (SP3) Sanitizing -> Cooling 1 TE270.5.1 > TSH (SP2) Cooling 1 -> Cooling 2 TE270.5.1 < TSL (SP1) Step Jumps

T1.2

T2.3

T3.4

T4.5

T5.6

T6.0

Cooling 2 -> Ready/Inactive Step Time reached AND Selection "SIP RO End" "Full Auto" OR Selection "SIP RO End" "Semi Auto" and Button "End" activated OR Hardstop

T1-4.5

X -> Cooling 1 Softstop OR Hardstop Cooling 1 -> Balancing Hardstop

T5. Balancing

TBalancing.5

Balancing -> Cooling 1 No Hardstop

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

38 / 43

Functional Logic (FL) Transitions SQ32 SIP RO
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Verification Transition

Revision:1

Conditions / Functions / Remarks

Result

Date/Visa

Hardstop SQ32 Stop In Program Stop the step time is held. If the field devices are in automatic mode, then the outputs to these devices are set to 0. Program Stop Step 5 AND Hardstop In Time Stop the time is held and the outputs, which are in relation to the sequence control stay in the last step. Step Time Stop MAN

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

39 / 43

Functional Logic (FL) Transitions SQ33 SIP RO+SEPTRON
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Verification Transition

Revision:1

Conditions / Functions / Remarks Hardstop Alarm Prio 1 OR OSMOTRON "Off" activated Softstop Alarm Prio 2 OR OSMOTRON "Softstop" activated

Result

Date/Visa

T0.1

Ready/Inactive -> Filling CommandSani from Master OSMOTRON: OSMOTRON "On" AND preselection SIP RO+SEPTRON AND button Start activated Filling -> Concentrate Rinsing Pressure PT270.5.1 > PSH (SP2) Concentrate Rinsing -> Heating Step Time reached Heating -> Sanitizing TT270.6.2 > TSH (SP3) Sanitizing -> Cooling 1 TT270.6.2 > TSH (SP2) Cooling 1 -> Cooling 2 TT270.6.2 < TSL (SP1) Step Jumps Cooling 2 -> Ready/Inactive Step Time reached ANDSelection "SIP RO+SEPTRON End" "Full Auto" OR Selection "SIP RO+SEPTRON END" "Semi Auto" and Button "End" activated OR Hardstop

T1.2

T2.3

T3.4

T4.5

T5.6

T6.0

T1-4.5

X -> Cooling 1 Hardstop OR Softstop Cooling 1 -> Balancing Hardstop

T5. Balancing

TBalancing.5

Balancing -> Cooling 1 No Hardstop

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

40 / 43

Functional Logic (FL) Transitions SQ33 SIP RO+SEPTRON
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Verification Transition

Revision:1

Conditions / Functions / Remarks

Result

Date/Visa

Hardstop SQ33 Stop In Program Stop the step time is held. If the field devices are in automatic mode, then the outputs to these devices are set to 0. Program Stop Step 5 AND Hardstop In Time Stop the time is held and the outputs, which are in relation to the sequence control stay in the last step. Step Time Stop MAN

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

41 / 43

Functional Logic (FL) Special Logics OSMOTRON
Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants Co. Ltd Project No: C1404
Verification Ser. No.

Revision:1

Conditions / Functions / Remarks General Message potential free Alarm Priority 1+2+3 Message potential free Alarm Priority 1+2 OSMOTRON Demand Feedwater IF no Hardstop AND( SQ11 active OR SQ31 active OR SQ32 active OR SQ33 active OR SQ91 active) V360.0.1 & P360.5.1 Control with Raw Water Tank level Open:LT360.1.1 < LSL(SP2) Close:LT360.1.1 > LSH(SP3) P360.6.1 OSMOTRON Operation AND SQ31 Step8 Step10 V270.6.5 Control with QE270.6.2 Open:QE270.6.2 > LSH(SP2) Close:QE270.6.2 < LSL(SP3) QE270.4.1/QE270.7.1/QE270.8.1 OSMOTRON Operation AND P270.5.1 On V270.6.2A Open PW Tank 1 Request Water AND NO PW Tank 2 Request V270.6.2B Open PW Tank 2 Request Water AND NO PW Tank 1 Request NOT NOT SQ31

Result

Date/Visa

1 2

10

11

12

13

14

15

16

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

42 / 43

Functional Logic (FL) Abbreviations/Explanations
Project No: C1404 Abbreviation/Explanation RO OSM SEPTRON SEPTOPERM WCF PW P+I Diagram USP Log SP SQ T1.2 Meaning Reverse Osmosis OSMOTRON (skid mounted unit with RO + SEPTRON) Unit for electro-deionisation (EDI) Rinsing-water (concentrate) loop for SEPTRON Water conversion factor of the reverse osmosis unit Purified Water Piping + Instrumentation Diagram United States Pharmacopoeia Data logging Switchpoint; Set Point Sequencer T = Transition First number is starting step Second number is destination step (in this example: transition from step 1 to step 2) Human Machine Interface for operation and for display of alarms e.g. Siemens TP170B, PC477B etc. Shutoff at once of the plant Controlled Shutdown of the active sequencer Revision:1

Customer Name:Shanghai CAL Custom Manufacturing & Aerosol Propellants C

HMI

Hardstop Softstop

Alarm Priorities per Plant Group Prio 1 Top priority = Hardstop Prio 2 Middle priority = Softstop or abort SIP Prio 3 Warning = Message only FlipFlop CIP SIP STERI POU N.A. MAN ( ) Alarm not stored Master Controller memory with 2 states: 0/1 or R/S (reset/set) Cleaning in Place Sanitization in Place Sterilization Point of Use Not Applicable Manually Value in brackets: Setting on-site at measuring sensor
The alarm signal is reset self-acting, so the unit can return to the normal operation conditions. The alarm signal sustains.

Prevalidated module can be checked in our Christ office

SCAL_C1404_01DE04-01_FL_PW_Rev1_LW.xlsx

43 / 43


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