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盘式制动器


工业盘式制动器 Industrial disc brake device 5SE-450SE-4SE-3SE 5SH-450SH-4SH-3SF 5SP-450SP-4SP-3SP 失效保护制动器 Useless protection brake 安装、调整及维修手册
Installment , adjustment and maintenance manual

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1. 制动器的安装 brake install 操作者站在制动盘相对于制动器的对面。 Operator who stand in brake disc is opposite to brake device 1.1 拧紧手动松闸螺钉 4(螺钉规格见表 1)松开锁紧的制动器并移动杠杆和摩 擦衬垫,观察和调整两制动摩擦衬垫间的间隙。 注意:手动松闸操作时,切勿引起电磁铁的运动。 manually tightening screw 4 (screw specifications are seen in Table 1) loosen the locking brake and move the level and friction pad ,

observation and adjustment the gap between the brake and friction pad . attention: When operate the manual loose gate , make sure not to move the electro-magnet 1.2(向上)顺时针旋转棘轮 5 的手轮 1 大约四分之一转(微调) (upward) clockwise rotate handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming) 1.3(向下)逆时针旋转螺母 2(用一个 ф4 的销子)以便退回回推杆 3,这将增 加衬垫 6 之间的间隙,继续该操作,直到两摩擦衬垫间隙超过制动盘的厚度。 (downward) anticlockwise rotate nut 2 (with a ф4 pin) in order to return the throwout lever 3, this will increase the gaps between the pad 6, continues this operation, until the gap between two friction pads surpasses brake disc's thickness. 1.4 将制动瓦置于其支撑物上,在制动衬垫之间插入制动盘,安装底座连接螺栓 (螺栓规格见表 1) Brake tile is placed on its strutting , insert brake disc between the brake pad, installs the foundation connecting bolt (bolt specification is seen inTable 1 ) 1.5 检查: A) 制动盘端面跳动,最大值 0.2mm B) 制动盘垫块相对于底座度: 4% C) 制动盘相对于底座的中心距(偏差)2.5mm 注意 油漆时不要盖住显示棘爪运动方向的板 1.5 inspections: A) Brake disc ending beat, maximum value 0.2mm B) The brake disc cushion compared with the foundation: 4% C) compared with the brake disc ,the center of the base (bias) 2.5mm Attention when paint do not cover the board that demonstrate the movement direction of pawl 2.退距的调整 draws back adjustment 操作者站在制动盘相对于制动器的对面 Operator who stand in brake disc is opposite to brake device 2.1 拧紧手动松闸螺钉 4(螺钉规格见表 1)松开锁紧的制动盘,并移动杠杆和 摩擦衬垫的间隙。 注意:手动松闸操作时,切勿引起电磁铁的运动。 manually tightening screw 4 (screw specifications are seen in Table 1) loosen the locking brake, move the pad between level and friction pad . attention: When operate the manual loose gate , make sure not to move the electro-magnet 2.2 (向下)逆时针旋转棘轮 5 的手轮 1 大约四分之一(微调) (downward) clockwise rotate the handwheels 1 of notch wheel 5 about

1/4 revolutions (trimming) 2.3 (向上)顺时针旋转螺母 2(用一个 ф4 的销子)直到早制动摩擦衬垫和制 动盘间获得 0.5~0.7mm 的总计间隙。 (upward) anticlockwise rotate nut 2 (with a ф4 pin) until the space between early friction brake and brake disc was 0.5 ~ 0.7mm 注意:在调整制动摩擦衬垫时,电磁铁必须处于吸合状态。 (见图 3) Attention: When adjustment brake friction liner, the electro-magnet must be in attracts gathers
condition. (see in Figure 3

2.4 安装好电磁铁的防尘雨罩。
Installs the dustproof rain shade to electro-magnet

2.5 完全松开手动松闸螺钉 4 并拧紧锁定螺母。 Loosen the bolt 4 completely and screws tight the nut. //3、制动器的电力联接 connect brake device 3.1 该制动器必须与 ESE 型经济电源配套使用。 3.2 打开接线盒的密封盖,用 2X(ф10.5-ф15)的双 A 芯电缆磁铁的接线端子和 ESE 电源的十和一端子相连接,与极性无关。 3.3 ESE 电源的 0-220-380 电源的接线端子,必须接于相应的单相电源上(电缆 直径见表) 3.1 this brake must use together with the ESE economical power source. 3.2 open the sealing gland of connecting box, with 2X (ф10.5-ф15) dual-core cables magnet ESE Terminal Blocks and power of ten and a terminal connected with nothing to do with polarity. 3.3 ESE power 0-220-380 power of the terminals must be received in the corresponding single-phase power on (see table diameter cable)with the double A core electric cable magnet's binding clamp and the ESE power source ten and a post connect, has nothing to do with the polarity. 3.3 the ESE power source's 0-220-380 power source's binding clamps, must meet on the corresponding single-phase source (electric cable diameter see table) 4、制动力矩的调整 4.1 制动力矩是在工厂调整,并经试验台检验的。 4.2 制动力矩值是可调的。 松开铭牌 8 上的四个 M4 螺栓,取下铭牌板 8,通过拧紧或松开螺母 9 和 10(螺 母规格见表 3)来改变蝶形弹簧的变形量,调整制动力矩,拧紧,蝶形弹簧的变 形量增大,制动力矩也增大。 注意:该操作影响安全,必须由熟练的设备维修工来操作。 4, brake torque adjustment 4.1 brake torque is adjusted in the factory, and the tested at test platform. 4.2 brake torque value is adjustable. loosen the four bolts M4 on nameplate 8, removed plate 8, through tightening or loosening nut 9 and 10 (nut specifications are seen in Table 3) to change the deformation of the butterfly spring, adjust brake torque, tightening , The butterfly spring deformation increased braking torque

is also increased. Note: the operations have security problem. must be operated by trained equipment maintenance worker. 5、制动摩擦衬垫的更换 Friction brake pad replacement 操作者站在制动盘相对于制动器的对面 Operator who stand in brake disc is opposite to brake device 5.1 紧手动松闸螺钉,移动杠杆和制动摩擦衬垫,观察衬垫和盘间的间隙。 注意:手动松闸操作时,切勿引起电动磁铁的运动 manually tightening screw 4 move the level and friction pad , observation the gap between the brake and friction pad . attention: When operate the manual loose gate , make sure not to move the electro-magnet 5.2 (向上)顺时针旋转棘轮 5 的手轮 1 大约四分之一转(微调) (upward) clockwise rotate the handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming) 5.3 (向下)逆时针旋转螺母 2(用一个 ф4 的销子)直到制动摩擦衬垫和制动 盘的间隙达到最大值。 (downward) anticlockwise rotate nut 2 (with a ф4 pin) until the space between friction brake pad and brake disc to achieve maximum value. 5.4 把杠杆绕绞轴旋转到一侧。Rotate the level around the axis to the other side 5.5 用一螺丝刀把摩擦衬垫从衬垫中取下,并沿与制动盘平行的方向抽出。 Use a screwdriver to take down the friction pad from pad, and pull out it in parallel with the brake disc 5.6 安装新的制动摩擦衬垫,并确定它与闸瓦接合面的配合。 Install new brake friction pad, and ensure it coordinate well with Brake shoe joints 5.7 把杠杆绕绞轴旋转到另一侧,更换另一制动摩擦衬垫。 Rotate the level around axis to the other side, change another brake friction pad. 5.8 (向上)逆时针顺时针旋转棘轮 5 的手轮 1 大约四分之一转(微调) (upward) anticlockwise rotate the handwheels 1 of notch wheel 5 about 1/4 revolutions (trimming) 5.9 (向下)顺时针旋转螺母 2(用一个 ф4 的销子)直到在制动摩擦衬垫和制 动盘间获得 0.5~0.7mm 的间隙。 (downupward) clockwise rotate nut 2 (with a ф4 pin) until the space between early friction brake and brake disc was 0.5 ~ 0.7mm 注意:在调整制动摩擦衬垫退距时,电磁铁必须处于吸合状态。 Attention: When adjustment drag friction liner’s draws back , the electro-magnet must be in attracts gathers condition. (see in Figure 3 5.9.1 安装好电磁铁的防尘罩。Installs the dustproof shade to electro-magnet 5.9.2 完全松开手动松闸螺钉 4,并拧紧锁定螺母。 注意:为确保制动器的正确运行,手轮 1 必须位于(向下)逆时针旋转方向行程 的终端,并且手动松闸螺钉 4 完全松开。

Loosen the bolt 4 completely and screws tight the nut. Notice : In order to ensure the brake running correct, the hand must be in (downward) anti-clockwise rotation direction of the trip end, and manual brake-4 loose completely 6、人工(手动)松闸 利用杠杆 11 可以实现制动器的人工(手动)松闸,他可以通过在杠杆上加套 管,手动来实现(套管规格见表 IV)也可以通过拧紧螺钉 4 持久的获得 螺钉 4 还可以由一液压人工松闸装置来代替。实现远距离(人工)控制松闸。 Artifical (manual) lossen gate Use level II can realise loosen brake artifically, he can put pipe to the level to realise (pipe specifiction is show in table IV ) and also can be realised it forever through screw tight bolt 4 Bolt 4 can be replaced by a artificially hydraulic device. Realizes the long-distance range (aritificial) to control the loose floodgate. 7、制动器工作状态显示 brake work status 微动开关 12 可以显示制动器的工作状态,制动或松闸,微动开关由与杠杆相 连接的挡板 13 来触发,当制动器松闸时,微动开关处于动作状态。 Switch 12 can show brake work status, brake or loose ,swith is triggerred by the plate 13 that connect with level, when brake is in loose condition, micro-switch is in movement condition. 7.1 使制动器通电处于松闸状态。Make brake connect with power and in loose condition 7.2 使微动开关 12 触头(处于触电位置)接触挡板 13 放置。用套筒板手(ф4) 拧紧紧固螺钉。 Make mocro-switch 12 is in the place that can connect with plate 13. use Socket spanner(ф4)screw tight bolt 8、人工(手动)松闸工作状态显示。Artifical (hand-operate) loosen work condition 微动开关 16 可以显示制动器是人工(手动)松闸或者活动。 Micro-switch 16 can show brake is Artificial (manual) loosen or activities. 8.1 手动杠杆 11 处于手动松闸状态。微动开关 16 的触头(处于触发点位置)接 触手动杠杆 11 的外轮廓,拧紧紧固螺钉。 Hand operation level 11 is in hand operation loosen status,when micro-switch contact with outer figure of hand operate level 11 , screw tight the bolt. 8.2 检查当杠杆 11 不在手动松闸位置时(即螺钉 4 完全松开)微动开关是否触发。 Inspect when level 11 isn‘t at loosen place(screw 4 loose completly) microswitch is
triggerred or not.

9、制动摩擦衬垫磨损显示。Show brake friction pad condition 微动开关 14 可以显示出制动摩擦衬垫需要更换的时间。
micro-switches 14, which reflect the time to replaced friction brake pad

为了准确显示制动摩擦衬垫磨损情况, 在制动器换上新摩擦衬垫且处于制动状态 时,把微动开关触头(触头位于触发点位置)放在距离板 15 为 14mm 的位置,

用套筒板用(4)拧紧微动开关紧固螺钉。 In order to give an accurate picture of friction brake pad , a new friction pad installed and in brake condition, the micro-switch contact (at the contact point triggering) place on the board of 15 and 14mm away from the location, Use sleeve plate (4) tightening screw fasteners. 表1 Table 1 制动器类型 制动器类型 Brake type Brake type Ф6 六方孔平头螺钉 5SE ф6 six square edged orifice 450SE
flat screws

45SE 4SE 3SE 2SE

螺钉 IIM20Xф130 30A/F bolt

六方形 ф24A/F
Hexagon ф24A/F

表 II 制动器底座地脚螺栓孔 Table II brake foundation foot bolt hole 地脚螺栓孔 制动器类型 Brake type Brake type 5SE 4-ф15 450SE 45SE 4-ф22 4SE 3SE 2SE 4-ф27 表 III 螺母 9 nut Ф24A/F Ф30A/F Ф27A/F

制动器类型 Brake type 5SE 450SE 45SE 4SE 3SE 2SE

螺母 10 nut Ф24A/F Ф30A/F Ф30A/F

表 IV 制动器类型 Brake type 5SE 450SE 45SE 套管 bushing Ф26.9×2.6-500 Ф38×4-1450

4SE 3SE 2SE
11、SE 型制动器保险丝标准 SE 型制动器保险丝标准 11.1 所需保险丝为 AM 型——配 ESE5550 型电源 Needs the fuse is AM - - matches the ESE5550 power source 5SE 450SE 4SE 制动器类型 Brake type 1 2 1 1 制动器数量 Brake quantity 5 6.3 6.3 220V 4 输入 电压 380V 2 3.15 4 4 Input voltage 840 600 600 每小时最大动作 1200 频率 Each hour biggest action frequency 12、备件:spare 编号 No. 2.04 5.08

Ф54×5-1500

3SE 1 8 4 600

名称 name 制动衬垫装置 Brake pad device 线圈、铁、防雨尘罩等 The coil, the iron, the rainproof dust cover and so on 2.12 补偿装置 Compensation system 6.32 连接环全套 complete set of connect ring 如果订购,请逐一详述:制动器的类型和数量以及所需部件的编号 If orders, please one by one relate in detail: Brake's type and quantity as well as need part's serial number 13(故障)检修 (breakdown) overhauls 故障 failure 检查 inspection 检修 overhauls (1)制动器打不开 检查线圈电压标准电压 检查电源输入电压,保险丝位置 Brake cann’t open Search coil voltage standard 最大电压降:10% Check power supply input voltage, voltage fuse location 开闸电压:DC170V Maximum voltage drop: 10% Opening voltage: DC170V 维持电压:18V maintain voltage: 18V 检查间隙,平均间隙: 无开闸电压,更换电源优质极板 3.5mm No opening Voltage, replace Check gap, the average gap: high-quality power plate 3.5mm 安装制动衬垫

检查维修电压,约 18V Inspection service voltage, approximately 18V 间隙堵塞, 铁不能逐渐接触 清洁间隙,检查密封 The gap jamming, the iron Clean gap, inspection seal cannot contact gradually (3)正确操作一段时间后, 检查 1,确保棘爪按钮状态 将棘爪置于操作位置 Puts the pawl in the operate position 制动器不能打开 良好 After operation a period of Inspects 1, guarantee that the time properly, the brake cannot pawl button condition is open good (4)当供能时制动盘过热 在松闸时, 制动衬垫与制动 调整制动衬垫 When energizes brake disc Adjustment brake rim 盘之间间隙不足 overheated When loose floodgate, the gap between the brake pad and the brake disc is insufficient 制动盘相对于底座的垂直 调整 adjust 度:±4% brake disc vertically compared with the base: ±4% 14、制动器类型:brake type 5SE、450SE、4SE、3SE 15、制动器类型:brake type 5SH、450SH、4SH、3SH 3SH、450SH、4SP、5SP 16、制动器的液压连接 Brake's hydraulic pressure connection 16.1 制动器必须连接于液压源 (矿液) 该液压源最小供 80bars 的压力, 上, 最大提供 100bars 的压力。 The brake must connect with the hydraulic pressure source (ore fluid) , this hydrauliccan provide the smallest 80bars pressure, max 100bars 16.2 制动器通过油孔 05(布拉格标准管螺纹)与液压源连接。 Brake can connect with hydraulic pressure source through oil hole 05 (Bragg standard pipe thread) 17、液压回路的排气为使制动器正确动作,液压油缸必须排气。 Hydraulic circuit exhaust to cause the brake move correctly, the hydraulic ram must exhaust. 17.1 把制动器油孔与合适的液压源连接。 Connect brake oil hole and appropriate hydraulic pressure source 17.2 在排气螺钉 06 上安装软管,软管终端浸在盛液容器里。 installs the hose in the exhaust bolt 06, the hose terminal soaks in fluid vessel. 17.3 轻轻松开排气螺钉(六方形,8A/F) Loosens the exhaust bolt gently (hexagon, 8A/F) 17.4 供液 Supply fluid 17.5 当停止从软管中排气时,拧紧排气螺钉。

(2)制动器不能保持松闸状 态 the brake cannot maintain the loose floodgate condition

Install brake pad 更换电源优质极板 Change high-quality power plate

When stopped exhaust, tightening the exhaust screw. 18、汽缸制动器的连接 Cylinder brake's connection 18.1 安需要将气源与制动器的进气孔接头用气管连接.(进气口尺寸 Z1/4) needs to connect air source and brake's air intake port attachment with trachea. (air inlet size Z1/4) 18.2 该制动器所需气压最小不得低于 5bar,最大为 7bar. This brake needs the barometric pressure to be no less than 5bar, no more than l7bar 18.3 制动器按 2.1、2.3 调整。 Brake adjust according to 2.1, 2.3


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