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Specification


MANUFACTURING CO., LTD

SPECIFICATION

技术协议书 SPECIFICATION

名称/NAME: 甲方/PARTY A: 乙方/PARTY B: 日期/DATE:
2016.08.25

目录/Content
1. 2. 3. 4. 5. 6

.
1

设备概览 Overview of Equipment 设计要求/Design Requirement 动作说明/Motion Description 主要机构说明/Main Mechanism Description 设备标准配置及附件/Standard Configuration 设备主要部件品牌及型号/Brand and Type of Main Parts
PRODUCTION ENGINEERING CI

MANUFACTURING CO., LTD

SPECIFICATION

7. 8. 9. 10. 11. 12.

技术参数表/Technology Parameter 设备性能要求/Performance Requirement 运输及安装调试/Transportation, Installation and Trial Run 验收条件/Acceptance Condition 大日程/Master Plan 售后/After Sale

甲方及乙方,经过友好协商,对乙方提供的自动化设备的技术要求、质量保证等事宜,达成一致 意见,特制订该技术协议。 This specification is entered into by and between PARTY A and PARTY B through friendly consultations. It is about the technical requirement and quality guarantee etc. for the automation device that designed and manufactured by PARTY B. 本协议以中英文双语方式起草,一式两份,如有冲突,以中文为准。 This specification is prepared both in Chinese and English version, it will be held in two copies of the same form, and in the event any conflicts, arises out of the two versions, the Chinese version shall prevail.

1.

设备概览/Overview of Equipment

2.
NO. 1

设计要求/Design Requirement
分类/Item 6S

Sawing machine Robot
备注/Remark

Chip removal device 内容/Content
外观整洁,没有破损,没有尖尖角角有可能造成作业员伤害的地方;

Finished goods

2
Roll-over magazine

PRODUCTION ENGINEERING CI

MANUFACTURING CO., LTD
Clear and neat appearance, no damage and nothing may cause harm to workers; 水电气安装整齐,标示清晰完整,没有裸露的线头,没有安全隐患; 2 6S Utility lines installation\marked tidy, clear and complete, no bare threads, and no hidden dangers; 3 6S 标示整齐、完整、正确; Having neat, integrated and right sign or mark; 场地尺寸 12 米*6 米; Space 12m*6m; 不锈钢材料,直径 φ20~φ100mm,厚度 0.8~3mm Stainless steel tube, diameter φ20~φ100mm, thickness 0.8~3mm 原材料长度 6m Raw material length 6m; 单次送料长度 10~1000mm Feeding length 10~1000mm at single time; 伺服自动供料,自动取出加工好的产品,自动排屑系统 8 工艺/Process Servo auto feeding, auto get the cut tubes out of the machine, auto remove the metal chips; 9 工艺/Process 工艺/Process 完成品通过机器人竖直放置在料箱里 Finished goods is vertically placed in box by robot 锯切精度± 0.1mm Sawing accuracy ± 0.1mm 加工直径 φ60mm 厚度 1.5mm 材料,循环时间<=30 秒; 11 效率/Capacity Cycle time MAX 30 sec produce φ60mm and thickness 1.5mm material; 12 效率/Capacity 品质/Quality 换型时间<=5 分钟 Change over time max 5 mins 质量符合 TAJCO 标准,FPY 99.5%; Quality according to TAJCO standard, FPY is 99.5%; 适合于 TAJCO EHS 标准; Suitable for EHS standard of TAJCO; 易损件选用标准件; Selecting and using standard parts for quick-wear parts 可以控制/显示所有加工参数及错误代码,可以存储程序; 16 TPM Can control and show all the produce data and error code, and can memory programs;

SPECIFICATION

4

6S 工艺/Process 工艺/Process 工艺/Process

5

6

7

10

13

14

EHS

15

TPM

3.
NO.

动作说明/Motion Description
动作/Motion
4 8 12 16

时间轴/Time line (Sec)
20 24 28 32 36 40 44

管材吊装到翻料架 1 Pipe lifting to the roll-over

magazine

3

PRODUCTION ENGINEERING CI

MANUFACTURING CO., LTD
翻料架将管材送到切割区 2 Feeding the pipe to the cutting area 切割机完成定尺寸切割 3 Auto cutting 输送带 1 将切好的管材送到整列区 Get to FG out of the machine 机械手将管材夹到料箱 5 Place the FG in box by robot 输送带 2 将放满的料箱送出 Move the box to the next station 人工/Manual 机器/Auto

SPECIFICATION

4

6

备注/Remark:

4.
NO. 1

主要机构说明/Main Mechanism Description
机构说明/Mechanism description 伺服自动送料系统 Servo auto feeding system 伺服自动进刀系统 备注/Remark

2

Servo auto cutting feeding system 平行双向开合夹钳系统

3

Parallel two-side open & close clamp working system 自动润滑系统

4

Auto lubricating system 自动分料系统

5

Auto material separation system 自动排屑装置

6

Auto chip removal device 冷却装置

7

Cooling device 置料架

8

Material roll-over magazine

5.
NO. 1

设备标准配置及附件/Standard Configuration
名称/Name 全自动管材翻料架 Full-auto tube roll-over magazine HSM-K100NC 高速金属圆锯机 HSM-K100NC high speed metal tube circular sawing machine 链板式排屑机 1 set 数量/Quantity 备注/Remark

2

1 set

3

Chain-plate-type chip removal device 皮带式输送带

1 set

4

Belt conveyor 滚轮式输送带

1 set

5

Roller conveyor

1 set

4

PRODUCTION ENGINEERING CI

MANUFACTURING CO., LTD
机器人 6 Robot 夹具 7 Fixture 1 set 1 set

SPECIFICATION
TAJCO provide one robot to supplier

6.
NO. 1

设备主要部件品牌及型号/Brand and Type of Main Parts
名称/Name 液压泵 Hydraulic pump 液压阀 品牌/型号/Brand/Type 台湾涌辉 2.2KW Taiwan YONGHUI SHENYU 2.2KW 台湾涌辉 RISUNY Taiwan YONGHUI RISUNY 泰维油缸 Taiwei oil cylinder Shun Long 涌辉仪表 YONGHUI meter 日本三菱 LB-70Kg 备注/Remark C03-430B0 YUMHUI.PVF40-70-10 SWH-G02-C2-D24-20 MOB63*150 HTB-SD-40*40

2

Hydraulic valve 油缸

3

Oil cylinder 油管

4

Oil tube 液压表

5

Hydraulic meter PLC 送料伺服电机

6

Japan Mitsubishis 日本三菱 1.0kw Japan Mitsubishis 1.0kw 日本三菱 1.5kw Japan Mitsubishis 1.5kw 台湾东元 Taiwan DONGYUAN 台湾威纶通 7 寸(中英文) Taiwan Weiluntong 1 inches (Chinese English interface) 日本施耐德 Japan Schneider 日本施耐德 Japan Schneider 日本施耐德 Japan Schneider Autonics 台湾,锯片无极变速 Taiwan, Saw blade revolving speed, multitronic CVT 台湾 ABBA Taiwan ABBA 1.5mm 厚材料 Material 1.5mm thickness

FX3U-64MT

7

Feeding servo motor 进刀伺服电机

MR-JE-100A+HG-SN102J

8

Cutting feeding servo motor 切削电机

MR-JER-200A+HG-SN152BJ

9

Cutting main motor 触摸屏

4P 5HP 112M 3.5kw

10

Touch screen 继电器

TK6070IP

11

Relay 接触器

RXM2LB2BD24VCD

12

Contactor 马达保护器

LC1E25-10

13

Motor protector 接近开关

JB-82A-20A

14

Proximity switch 齿轮箱

PSN17-8DN

15

Gear box 丝杠

375 Gear box

16

Screw rod 外罩箱体钣金

SFI02510-4-1255

17

Cover tank metal plate

ShangHaiBaoGang

5

PRODUCTION ENGINEERING CI

MANUFACTURING CO., LTD

SPECIFICATION

7.
NO. 1

技术参数表/Technology Parameter
内容/Content 电源供应; Power 压缩空气; Compressive air 环境温度要求; Temperature requirement; 环境湿度要求; Humidity requirement; 重量; Weight; 长宽高; Overall dimensions; 颜色; Color 油箱容量 技术参数/Parameter 20KW 380Vac 50Hz 备注/Remark

2

6bar -5℃~45℃

3

4

10%~75%

5

8000 kg

6

(L)12.3m*(W)6m*(H)2m

7

TAJCO standard

8

Oil box volume 水箱容量

60L

9

Water box volume 切削电机功率

60L

10

Cutting motor power 送料伺服电机功率

3.5kw

11

Feeding servo motor power 进刀伺服电机功率

1kw

12

Cutting feeding servo motor power 翻料架电机 1 功率 Roll-over magazine motor 1 power 翻料架电机 2 功率 Roll-over magazine motor 2 power 皮带式输送带电机功率

1.5kw

13

1.5kw

14

0.3kw

15

Belt conveyor motor power 滚轮式输送带电机功率

0.3kw

16

Roller conveyor motor power 液压泵电机功率

1kw

17

Hydraulic pump motor power 链板式排屑机电机功率

2.2kw

18

Chain-plate-type chip removal device motor power

0.2kw

8.
NO. 1

设备性能要求/Performance Requirement
设备性能/Performance 设备具有全自动供料、锯断、理料功能; Having function of auto raw material feeding, auto sawing, and auto get finished goods out 备注/Remark

6

PRODUCTION ENGINEERING CI

MANUFACTURING CO., LTD
of the machine; 2 加工精度± 0.1mm; 尾料长度 0mm;锯缝宽度 1.6~2.0mm; Cutting precision ± 0.1mm; Tailing length 0mm; Saw kerf width 1.6~2.0mm; 切割效率 φ60 的材料,每分钟 4 个 Sawing capacity, φ60 pipe 4 pcs per minute; 高速钢圆锯片 φ250 / φ350 High speed steel round saw bladeφ250 / φ350; 夹钳双向开合,定位准确 5 Parallel two-side open & close clamp, located accurately; 屏幕显示配中英文,中文为简体中文; The display with language of English and Chinese; 具有储存程序功能,方便程序切换; Memorizer for program storing and it will be easily changeover; 断电记忆功能,数据永久保存; With memory function if power off, and data can keep forever; 可设置手动、半自动及全自动操作; Having style of manual, semi-auto and auto; 有安全保护装置; Having protective device; 设备有计数功能; Having function of counting; 有自动润滑系统 12 Having auto lubrication system

SPECIFICATION

3

4

6

7

8

9

10

11

9.

运输及安装调试/Transportation, Installation and Trial Run

? 甲方提供机器人及原材料(6 米*10 根)用于乙方工厂的预安装调试; PARTY A should provide PARTY B robot and raw material (6m*10pcs) for pre-installation and pre-debugging at PARTY B’s plant; ? 乙方送货到甲方指定的区域; PARTY B delivers the goods to PARTY A’s designated area; ? 乙方负责安装调试,甲方提供必要的协助; PARTY B should be responsible for the installation and commissioning, and PARTY A should provide the necessary assistance

10.
NO. 1

验收条件/Acceptance Condition
验收条件/Acceptance Condition 设备整体/局部示意图; Overview and parts drawing 设备 3D 数模; 3D data 夹具及工作台图纸; Fixture and workbench drawing 设备安装图纸; 分类/Item 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 备注/Remark CAD Drawing &PDF

2

STP Data

3 4

CAD Drawing &PDF CAD Drawing &PDF

7

PRODUCTION ENGINEERING CI

MANUFACTURING CO., LTD
Equipment install drawing 5 元器件及电控备件清单; Electrical spare parts list 易损件清单及图纸; Quick-wear parts list and drawing 防错清单; POKA-YOKE list 动作说明书; Motion specification PLC 程序; PLC program 控制回路图; Control loop drawing 接线图; Wiring map 设备物料清单; BOM list for machine 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier PDF

SPECIFICATION

6

PDF

7

PDF

8

PDF

9

PDF

10

CAD Drawing &PDF

11

CAD Drawing &PDF

12

PDF 满负荷运转 300pcs,达到

预验收申请单 13 Pre acceptance application

80%的设计要求 供应商/Supplier Running at full capacity for 300pcs, achieve 80% design requirement

14

设备使用说明书; Operation instruction 设备质量保证书; Quality guarantee 供应商出厂检验报告; OQC report 设备维护标准书; WI of maintenance 设备维护培训记录表; Training report for maintenance 设备操作培训记录表; Training report for operating 设备效率评估报告; Capacity analysis report 加工产品质量评估报告; Quality checking report;

供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier 供应商/Supplier

PDF

15

PDF PDF,check list

16

17

18

19

20

C/T and C/O

21

CPK>=1.33 满负荷运行三个月,达到

22

终验收申请单; Final acceptance application

100%设计要求 供应商/Supplier Running at full capacity for 3 months, achieve 100% design requirements;

8

PRODUCTION ENGINEERING CI

MANUFACTURING CO., LTD

SPECIFICATION

11.
NO.

大日程/Master Plan
Activity 前期研究/Preliminary study 供应商确定/Supplier confirm 技术协议合同/Specification 图纸发布/Design release 制造完成/Manufacture 预验收及改进/Pre-checking 安装调试/Install and adjust 试运行/Trial running 验收/Final checking
May-16 Jun-16 Jul-16 Aug-16 Sep-16 Oct-16 Nov-16 Dec-16 Jan-17 Feb-17 Mar-17

1 2 3
4 5 6 7 8 9

备注/Remark:

计划/Plan

回顾会议/Review meeting

12.

售后/After Sale

? 设备质量保证期 1 年; 1 year quality warranty; ? 在质量保证期内,由乙方免费负责保修服务; During the quality warranty period, Party B is responsible for repair and maintenance service free of charge; ? 乙方保证终身提供保修服务,质量保证期后,只收取材料费用; Party B provides life-long quality service. And, only spare parts’ fees are charged by Party B after quality warranty expires; 甲方(盖章)/PARTY A(SEAL) 地址/ADDRESS: 代表人/REPRESENTATIVE: 电话/TELEPHONE: 邮箱/MAIL: 地址/ADDRESS: 代表人/REPRESENTATIVE: 电话/TELEPHONE: 邮箱/MAIL:

乙方(盖章)/PARTY B(SEAL)

9

PRODUCTION ENGINEERING CI


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