当前位置:首页 >> 机械/仪表 >>

出口模具使用手册


MOLD MAINTAINANCE MANUAL

Part Name Part Drawing IMG Code: Cavity Mold Size Resin Material:

M140.14003 RPP 1016+RPP 1060+RPP 1072 M140.14003 1+1+1 500*550*410 铝合金 Alsi Gd

2

Engineer: Zheng Wang Approval:

Date:2016/06/01 Date: 2016/06/01

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

CONTENT

1, MOLD INFORMATION ...................................................03 2, OPERATION INSTRUCTION.....................................04 3, MAINTENANCE INSTRUCTION..........................08 4, CLIENT ' S COMMENT AND SUGGESTION.......10 6, ACCESSORIES (IN ATTACHMENT) MOLD STRUCTURE 2D DRWING COOLING DIAGRAM OF CAVITY SIDE COOLING DIAGRAM OF CORE SIDE MOLDING TECHNIC SHEET

IMG TOOLING (HK) LIMITED

2

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

? Mold Information

Mold No.: M140.14003 Number of Cavity Product weight Cavity steel Mold base steel Mold Size: Width 176 g 8407 S50 1+1+1

Plastic material Shrinkage

Alsi Gd2 1.005 430g

Runner and Sprue weight Core Steel 8407

500 mm * Height 550 mm * Thickness 410 mm

Mold weight: 750 Kg. Minimum Open Stroke: 410mm Ejector Stroke: 70mm

Sprue Offset: 0mm Locating Ring Diameter: Sprue bushing SR: mm. Height mm。

mm ? 50 mm.

Mold mounting method: Flange width: 30 mm. Eyebolt M: 30 mm. Water connection: NPT 1/4 mm. Suitable machine size: 280 Ton

IMG TOOLING (HK) LIMITED

3

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

? THE OPERATION INSTRUCTION ?Injection Machine Spec Type of Injection Machine IMG : Location Ring 's Dia : Sprue SR Ton mm. mm mm 个

mm Sprue ?

Nozzle movement distance Ejector Hole Dia Ejector Strok mm. mm Quantity

?Mold Structure Runner Method Hot runner Trademark DME Husky Gate Method


Cold



Hot runner

Mold Master Other

Hasco

YUDO

INCO

Direct Gate Pin Point Gate Valve Gate Pin Point Transfer Side Gate

Submarine Gate Side Gate

IMG TOOLING (HK) LIMITED

4

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

?Type of Mold Base


2 Plate 3 Plate

Reverse

Mold Base / Material Cavity Plate Core Plate Material / Hardness Cavity : Core: Inserts: Slider: 8407 8407 X Quenching X Quenching X Quenching Quenching Nitriding Nitriding Nitriding Nitriding ) Nitriding S50C S50C

heat treatment : Quenching ( Hardness HRC48~52 (Hardness HRC COOLING




Water Hot Oil

Cold Water E_mold

Hot Water

Thread Standard BSPT Return method Spring NPT


IMG TOOLING (HK) LIMITED

5

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

Hydraulic Early Ejector


Compel

? Mold Action Sequence A. Mold Opening B. Slider of cavity extracted by hydraulic C. Slider of core extracted by hydraulic D. Slider of cavity returned by hydraulic E. Slider of core returned by hydraulic F. Ejection (Ejector Pin) G. Ejector Pin return H. Hot drop valve pin opening I. Hot drop valve pin closing J. Mold Closing K. Injection L. Cooling M. Heating N. Gas Injection O. Taking Product

Sequence

IMG TOOLING (HK) LIMITED

6

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

J

K

L

A

F

O

G

J

Remark :

Mold opening notice 1. 2. The slider of cavity opened prior to the mold open. ( ( 3. )cavity slider's action order, the first ( ) open, the last ( ) open )open, then

The mold open (1) sequence shown in the drawing of the mold structure.

Ejection notice 1. 2. ( ( 3. ejection 4. ( There is accelerate ejection in the mold, the first ( )ejection, Then The slider in core side must open completely before ejection. )core slider's action order, the first ( ) open, the last ( ) open ) ejection, then ( ) )open, then

Two Step ejection on the mold, the first (

)ejection. Closing notice 1. 2. 3. 4. Before mold closed the ejector plate must be returned completely. Ejector plate return completely prior to the core sliders. Sliders of the core side return completely prior to the mold closed action. Core sliders action order: the first ( ) return, then ( ) return, the last

IMG TOOLING (HK) LIMITED

7

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

( ) return. 5. Cavity sliders action Before mold closed 6. ( After mold closed ) return, then

The order of cavity sliders return: the first ( ) return, the last ( ) return.

? Operation and maintenance Operation notice 1. Check that molding parameter being set properly; 2. Retract the injection unit before mold mounting; 3. Adjust distance between the platens, it must be larger than mold thickness; 4. Lift the mold with arrow sign" ", upward and set it between the Platens, Insert the locating ring into center hole of the fixed platen. 5. Before clamping the mold onto both platens ensure mold is not tilled side way. 6. Always check that P/L straps are removed before opening the mold; Check the clamping pressure by opening and closing the mold; Increase the platen daylight slowly till the link rods fully extend; Never increase clamping pressure while mold is closed, else molding machine will be severely damaged. 6.1, Adjust the ejector stroke according to "mold data sheet" and make Sure the parts can be ejected properly. 6.2, Connect the cooling system as shown in the cooling diagram.

IMG TOOLING (HK) LIMITED

8

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

6.3, Adjust the machine settings with reference to "molding Parameter" Till quality parts are obtained. 7. If hot sprue being used, operation of the temperature control must be checked

Mold Maintaining 1. Compare with the last shot and inspect the mold thoroughly before disassembly. 2. Inspect the mold's external appearance and carry out maintenance; 2.1, Clear up oil stains--- dirties and rusts on the external surfaces--parting surfaces and cavity surfaces--- guide pins and ejector pins. 2.2, Never use hard objects to brush or scrap the mold cavities. 3. Purge the water channels to free them from water and blockage; 4. Grease and lubricate all sliding surfaces 5. Check the mold structure; 5.1. Check for abnormal noise during movement, ensure sliding action are smooth, There should be no vibration and jamming. 5.2. Check for damages, cracks, deformations etc, in polished areas thin or delicate, check and report any scratches on the surfaces of cavities and cores, any new defect, broken ejector pins and delicate parts.

IMG TOOLING (HK) LIMITED

9

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

6. Clean up the mold, rustproof the cavity and core surfaces before closing the mold. Tighten the P/L straps and dismount the mold store as instructed.

? CLIENT ' S COMMENT AND SUGGESTION It will be much appreciated if you can spare a few minutes to comment and feedback on the tool.

1. Mold action:

2. Mold operation:

3. Other area:

IMG TOOLING (HK) LIMITED

10

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

COOLING DIAGRAM OF CAVITY SIDE

IMG TOOLING (HK) LIMITED

11

UFO PLASTIC COVER MOLD MAINTAINANCE MANUAL

COOLING DIAGRAM OF CORE SIDE

IMG TOOLING (HK) LIMITED

12


相关文章:
出口模具标准
5).防水圈 HASCO 标准 以上既是出口到欧美国家模具的一些基 本要求,供大家...5.模具产品的外围必须要在适当的位置开排气槽, 排气槽规格请参考模具设计 手册...
模具说明书
模具说明书_法律资料_人文社科_专业资料。模具拆装与测绘 ___产品说明书 专业模具设计与制造 班级 240113 学号 24011321 姓名何稳根 目录 了解、分析模具结构 拆卸...
模具使用说明书
模具使用说明书 客户名称:广汽集团 机种型号:AF 组合尾灯 产品名称:11025CRT 装饰圈 模具名称:11025CRT-ZSQ-A565 目录一、模具资料 二、模具使用说明 三、模具...
模具使用说明书
水箱进出口; ⑸水箱内应无杂物; ⑹装箱时,模具在箱体内应固定可靠,防止搬运时,模具在箱体内滑动,以免 损伤模具; ⑺装箱时,附上发货清单,使用说明书,调试样品...
模具使用说明书
模具使用说明书 一、 模具设计说明书 1. 本模具采用两板模结构, 采用标准模架 futaba-s,尺寸为 3235, A 板 8,B 板 60mm,C 板 120mm。 2.产品一模两腔...
模具说明书
QR 081602 模具使用说明书模 具编号: 1、 水路连接示意图: 产品名称: 型 腔号: 2、 特殊结构 3、 上、下模注意事项 4、 开模调试时注意事项 5、 其它 ...
模具说明书
18页 1财富值 模具使用说明书.2009.10.0... 26页 5财富值如要投诉违规内容,请到百度文库投诉中心;如要提出功能问题或意见建议,请点击此处进行反馈。 ...
模具设计说明书
模具设计说明书_工程科技_专业资料。第1章 绪 1.1 选题的背景、目的及意义 ...制造业为了增强竞争实力,提高产品质量和出产效能,改进原材料利 率,节约能源,...
模具说明书
模具说明书 隐藏>> 分享到: X 分享到: 使用一键分享,轻松赚取财富值, 了解详情 嵌入播放器: 普通尺寸(450*500pix) 较大尺寸(630*500pix) 预览复制 收藏...
模具设计说明书(完整)
课程设计说明书 橡塑制品设计及成型模具课程设计 学院专业 学生姓名 指导教师 提交日期 机械与汽车工程学院 材料成型及控制工程 骆君 麻向军 2011 年 07 月 12 ...
更多相关标签: